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Hot off the press.

Decisions & Problem SolvingVol. 18

From:Priority · Learn Lab Vol. 18
Randy MillerFormer Amazon ICQA manager · OpsSheet
Ship to: The Learn Lab
Dock 03 · LL-VOL18-RM

Your Floor Can’t Fix What It Can’t Read

Your floor team touches every unit your inventory reports are about. But most of those reports were built for someone else, so the numbers go up on the board and the floor walks past them. A former Amazon ICQA manager on making inventory data readable. No new software. Start this week.

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  • People & Leadership

    Would Doc Holliday Pass Your Performance Review?

    On paper, Doc Holliday doesn’t look like a top performer. But when the bullets start flying, who do you want standing beside you? Every organization has a Doc Holliday.

    By Greg Bailey · Read it here → PDF

  • People & Leadership

    Ops Jerry Maguire Moment

    Jerry Maguire writes a late-night memo calling for deeper human relationships over volume & metrics. Everyone loves it, until it threatens the bottom line — and he gets fired. Sound familiar?

    By Greg Bailey · Read it here → PDF

  • Communication

    Shift Change Over Communication

    In 24/7 ops, shift handovers are critical communication moments that can either strengthen your operation or create dangerous weak links.

    By Devin Galloway · Read it here → PDF

  • Decisions & Problem Solving

    Decision Making (Part 2)

    The SCALA framework: a structured, practical approach designed specifically for operational environments.

    By Devin Galloway · Read it here → PDF

  • Decisions & Problem Solving

    Decision Making (Part 1)

    Making sound, timely decisions on routine matters establishes your credibility as a leader who can handle more autonomy and responsibility.

    By Devin Galloway · Read it here → PDF

  • Communication

    Communication Fundamentals

    Communication on the production floor isn’t an abstract skill — it’s the practical foundation that determines operational success.

    By Devin Galloway · Read it here → PDF

  • Leading Yourself

    Failure Logs

    Success feels good, but failure is the growth driver. Keep a failure log so every mistake becomes a lesson.

    By Devin Galloway · Read it here → PDF

  • Leading Yourself

    Leading With Calm

    If you’re flipping out, guess what? Your team’s going to follow suit. Manage your reactions, or you’ll spread stress faster than a Wi-Fi outage.

    By Devin Galloway · Read it here → PDF

  • Decisions & Problem Solving

    Metrics That MATTER

    Measure too much and you drown out the signals you’re looking for. Measure what actually drives warehouse performance.

    By Devin Galloway · Read it here → PDF

  • People & Leadership

    The Hard Choice Paradox

    Consumed by short-term demands, leaders lose sight of long-term goals. Investing in leadership development today prevents costly turnover tomorrow.

    By Devin Galloway · Read it here → PDF

  • Leading Yourself

    The Art of Prioritization

    Focusing on what truly matters separates exceptional leaders from the ones who burn out trying to do everything. Prioritize or lose momentum.

    By Devin Galloway · Read it here → PDF

  • Career

    The Power of Storytelling

    Why storytelling matters, how to craft your career narrative & how to turn simple accomplishments into memorable, career-boosting stories.

    By Devin Galloway · Read it here → PDF

  • Leading Yourself

    Avoid Multitasking: The Power of Focused Work

    Multitasking doesn’t double your productivity; it halves it. Like listening to two conversations at once — all you get is noise.

    By Devin Galloway · Read it here → PDF

  • Leading Yourself

    The New Manager’s Guide to Self-Awareness

    Self-awareness isn’t a soft skill — it’s a performance factor that hits productivity, quality, safety & retention.

    By Devin Galloway · Read it here → PDF

  • Decisions & Problem Solving

    The 5-Why Technique for Warehouse Problem Solving

    You can’t build operational excellence on band-aid solutions. Get to the heart of recurring problems, systematically.

    By Devin Galloway · Read it here → PDF

  • People & Leadership

    Positive Feedback: Recognize What’s Going Right

    How new managers can deliver positive feedback so it lands in a way that’s meaningful and motivating.

    By Devin Galloway · Read it here → PDF

  • People & Leadership

    The Power of Delegation to Strengthen Your Team

    Delegation isn’t just distributing tasks — it’s how you build leaders.

    By Devin Galloway · Read it here → PDF

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Cycle Count & Variance Tracker

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Count a little every day, find out why records are wrong, and watch accuracy climb. Log what the system said and what you found. The sheet does the math: variance in units and dollars, in or out of tolerance, and exactly what to do next.

  • Count Schedule tells you what’s overdue, by ABC class
  • Next Step column: recount, give a reason, or approve
  • Dashboard: line & $ accuracy, IRDR, reason codes, problem bins and zones
  • Plain-English glossary + how to run a cycle count program
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OpsSheet-Cycle-Count-Tracker.xlsx

Cycle Count Dashboard sample data

96.4%Line accuracy
98.1%$ accuracy
7.2%IRDR
3Overdue SKUs

Line accuracy by week

Abs variance $ by reason

  • Mis-slot
  • Miscount
  • Unreceived
  • Damage
  • UOM error

Hot spot Bin C-04-2 · 3 misses · most common: Mis-slot

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Decisions & Problem SolvingBy Randy Miller · 8 min readNew

Your Floor Can’t Fix What It Can’t Read

How to make inventory data make sense to the people who touch the product.

Every shift, your floor team handles the product your inventory reports are about. They pick it, stow it, count it, move it, and notice when it’s missing. They are the people best placed to fix most inventory problems.

But most of the reports they see were built for someone else: a manager, a finance team, or the system itself. So the numbers go up on the board, and the floor walks past them.

I started in warehouse operations in 2014 as a temp in ICQA (inventory control and quality assurance). Over the next ten-plus years, mostly at Amazon, I worked as a process assistant, an ICQA manager, an operations area manager, and a continuous improvement program manager. In every one of those roles, I dealt with a lot of data that updated constantly and that the people on the floor didn’t understand. Not because they couldn’t. Because nobody had made it readable for them.

This guide is about fixing that. None of it needs new software, and most of it you can start this week.

Why floor teams tune out data

When a team ignores a report, it’s usually not a motivation problem. It’s a design problem. These are the four causes I ran into most often.

  • Jargon. Terms like “variance,” “adjustment,” and “available” get used every day but rarely get explained. If someone doesn’t know what a word means, they won’t ask in front of the group. They’ll just stop reading.
  • Too many columns. A system export with 30 columns is useful to an analyst. On a floor board, it’s noise. People can’t find the one number that matters to them, so they don’t look for it.
  • No “so what.” A number without a meaning or a next step is trivia. “Accuracy: 98.7%” doesn’t tell anyone whether that’s good, bad, or what to do about it.
  • Numbers change without explanation. If yesterday’s count said 40 and today’s system says 32, and nobody says why, people assume the data is wrong or that someone is covering something up. Either way, trust drops.

I’ve watched associates walk past a variance report posted at their station without a second look, because nobody had ever explained what the numbers meant.

Translate the terms

Before you change any report, make sure everyone shares the same words. Here is a plain-English starting list. Your site may use different names, so adjust it to match your system.

Cycle count
Counting a small set of locations or items on a regular schedule, instead of shutting down to count the whole building at once.
On-hand
How many units the system thinks are physically in the building or in a location.
Available
How many of those on-hand units can actually be sold or picked right now. Units that are damaged, on hold, or already promised to an order are on-hand but not available.
Variance
The difference between what the system says and what someone actually counted. System says 40, you count 37, the variance is minus 3.
Adjustment
A change made to the system record so it matches what’s really there. An adjustment fixes the record. It doesn’t fix whatever caused the gap.
Shrink
Inventory that’s gone and can’t be accounted for. It can come from damage, theft, mis-shipments, or errors that were never found.
Inventory accuracy %
Out of everything counted, how much matched the system. If you counted 100 locations and 97 matched, accuracy is 97%. Ask how your site calculates it, because some sites measure by location and others by units or dollars.
Record defect rate
How often a location or item record is wrong when someone checks it. Some sites call this IRDR (inventory record defect rate). Lower is better.
Research
Digging into a variance to find out why it happened before (or after) adjusting it. Checking nearby locations, recent picks, and receipts are common first steps.

Print this list. Post it next to the board, or put it on a card at each count station. When a new term shows up on a report, add it to the list before the report goes live.

When I was new in ICQA, I picked up a lot of these terms by asking around on the floor, not from formal training.

Show fewer numbers

At the start of a shift, a team needs three to five numbers. Not fifteen. Here’s how to pick them.

  1. Start with decisions, not data. Ask: “What does this team decide or do differently during this shift?” Only show numbers that feed those decisions.
  2. Pick what the team can move today. A monthly shrink number matters, but a shift can’t change it by lunch. Counts completed against plan, open research items, and yesterday’s problem locations are things a shift can act on.
  3. Use the “would anyone do anything different?” test. If a number went up or down and nobody would change what they’re doing, cut it from the floor board. It can live in the manager report.
  4. Keep one result, and a few drivers. A result is the outcome you care about, like accuracy. Drivers are the things that push it, like counts completed, research closed, or problem locations fixed.

A typical starting set for an inventory team might be:

  • Counts completed vs. plan (yesterday and today’s target)
  • Yesterday’s count accuracy
  • Open variances waiting for research
  • The top three problem locations or items
  • One callout of what changed and why

Make it visual

People should be able to read the board from about ten feet away in under a minute. A few habits help.

Use red, yellow, and green, but define them. Write the thresholds on the board. For example: green is 98% or higher, yellow is 95% to 97.9%, red is under 95%. Those are example numbers. Set yours based on your site’s goals. Without written thresholds, color just becomes someone’s opinion.

Show a trend, not just a snapshot. A single day’s number can be a blip. Five or seven days in a row tells you whether things are getting better or worse. A simple row of daily values with colors is often enough.

One chart, one question. Every chart should answer one question, and the question should be written above it. “Are we keeping up with counts?” is a better title than “Cycle Count Completion by Zone, Week 41.”

Keep it plain. Skip 3D charts, pie charts with twelve slices, and tiny fonts. Big numbers and short labels win.

Tie every number to an action

This is the step most boards skip. Next to each number, write what to do when it’s off. If you can’t write the action, that’s a sign the number doesn’t belong on the floor board.

Some examples:

  • If counts completed are behind plan by mid-shift, the lead moves one person to counts for the next hour.
  • If a location shows a variance two days in a row, flag it for research before anyone adjusts it again.
  • If open research items are over the limit you set, the oldest ones get worked first, before new counts.
  • If one zone turns red on accuracy, the lead walks that zone with the team before break and looks for obvious causes like mixed product, bad labels, or overflow.

Keep the actions short and specific. “Investigate” is not an action. “Check the two locations on either side and the last three picks” is.

Explain changes and close the loop

When a number moves in a way people don’t expect, explain it. A one-line note on the board is enough: “Accuracy dropped yesterday because of a new receiving process in Zone C. We’re fixing the labels today.”

The same goes for adjustments. If a count found 37 and the system was later set to 40, the counter deserves to know why. Maybe research found the missing units in the next bin. Maybe a pick hadn’t posted yet. If nobody tells them, they’ll assume their count didn’t matter.

Closing the loop can be simple:

  • Post a short “what we found” list from yesterday’s research.
  • Thank people by name when their count caught a real problem.
  • When a recurring problem gets fixed, say so out loud at the start-of-shift meeting.

In my experience, counters get careless when they never hear what happened to the discrepancies they flagged. When they see their counts lead to real fixes, the counts get better.

This applies to systems, too. At a later company, a 3PL wouldn’t integrate with our SAP system, so I built that site a working tracking system from scratch to keep it running. That project reinforced something I’d seen on the floor for years: a tracker is only as good as the people feeding it, and they only feed it well when they understand what it’s for.

A simple start-of-shift inventory board

Here’s one way to lay out a one-page board. It works on a whiteboard, a printed sheet, or a screen. Adjust the sections to your site.

SectionWhat it showsHow to show itIf you see this, do this
Today’s planCounts planned today, by zoneOne number per zoneIf a zone is short-staffed, the lead adjusts the plan before start
Yesterday’s resultCount accuracy %Big number with red/yellow/green and written thresholdsIf red, review the top problem locations at the meeting
7-day trendDaily accuracy for the past weekRow of colored daily valuesIf three days are trending down, the lead flags it to the manager
Open researchVariances waiting to be researchedCount of open items, oldest dateIf over the limit, work oldest first before new counts
Top problem spotsThree locations or items with repeat variancesShort list with location IDsCheck neighbors and recent activity before adjusting
What changed and whyOne to two notes on big movesPlain sentencesRead it out at the start-of-shift meeting
What we foundResults from yesterday’s researchShort list, with names when appropriateThank the counter and share the fix
Words to knowTwo or three terms used on the boardShort definitionsAdd new terms before they appear on the board

If you only have room for four sections, keep yesterday’s result, open research, top problem spots, and what changed and why.

Start-this-week checklist

  • Pull up your current floor report and count the numbers on it. Circle the three to five that actually drive decisions on a shift.
  • Write a plain-English glossary for every term on the board and post it nearby.
  • Write red, yellow, and green thresholds for each number.
  • Add a “what to do” action next to every number. Remove any number without one.
  • Replace at least one snapshot with a 5 to 7 day trend.
  • Give every chart a one-line question as its title.
  • Add a “what changed and why” line and update it every shift.
  • Share yesterday’s research results with the people who did the counts.
  • Ask two or three associates to read the board and tell you what it says. If they can’t, simplify it.
  • Revisit the board in two weeks and cut anything nobody is using.
About the author

Randy Miller spent more than ten years in warehouse operations, mostly at Amazon, starting as an ICQA temp in 2014 and working up through process assistant, ICQA manager, operations area manager, and continuous improvement program manager. He learned his data skills on the floor, not in school. He runs OpsSheet (opssheethq.com), which builds simple Excel and Google Sheets trackers and dashboards and writes SOPs for small ops teams.

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People & LeadershipBy Greg Bailey · 5 min read

Would Doc Holliday Pass Your Performance Review?

If you’ve never seen Tombstone, stop reading this article, fix that mistake, and then come back.

Seriously.

It isn’t just one of the greatest Westerns ever made. It’s one of the best leadership movies ever made, even though leadership is probably the last thing anyone thinks about while watching it.

At the center of the story is Doc Holliday, a gambler, a gunslinger, an alcoholic, and a man dying of tuberculosis. By almost every conventional standard, he looks like someone no organization would ever want leading a team. If you stripped away the cowboy hat and six-shooter and replaced his name with "Operations Manager," I can almost picture the performance review.

"Needs improvement in professionalism." "Can be difficult to work with." "Executive presence inconsistent." "Occasionally demonstrates questionable judgment."

On paper, Doc Holliday doesn’t look like a top performer.

But Tombstone has a funny way of reminding us that paper rarely tells the whole story.

One of my favorite moments comes when someone comments on how sick Doc looks. He’s pale, exhausted, and visibly losing his battle with tuberculosis. Without missing a beat, he smirks and replies, "Not me... I’m in my prime." It’s a funny line because everyone watching knows it isn’t true. But beneath the humor is something every experienced leader recognizes. The best leaders don’t spread panic. They absorb it. They project confidence when everyone else is searching for reassurance, not because they’re fearless, but because they understand that composure is contagious.

Later in the film, there is another scene that says even more without saying much at all. Wyatt Earp and his posse are walking toward yet another gunfight. Behind them, the town burns, smoke fills the air, and chaos surrounds them. Every step forward could be their last. Yet beside Wyatt walks Doc Holliday, casually twirling his shotgun and whistling as though he’s headed out for an afternoon stroll. While everyone else is consumed by the danger, Doc seems completely at peace. It isn’t arrogance. It isn’t recklessness. It’s quiet confidence. He knows that whatever waits at the end of that street, he’ll deal with it when he gets there.

And that’s the moment that always makes me think about leadership.

Every organization has managers who look exceptional during normal operations. Their calendars are color coded. Their dashboards are immaculate. Their PowerPoint presentations are polished, their emails are flawless, and they always seem to have the right answer in the weekly business review. Those are valuable skills, and they absolutely matter. But leadership isn’t ultimately tested when everything is running according to plan.

Leadership earns its reputation when the operation stops cooperating.

When Peak volume suddenly doubles.

When a conveyor fails in the middle of the shift.

When half the department calls out.

When a customer escalation lands at the worst possible moment.

When everyone in the building begins looking around for someone to take control.

That’s when titles disappear and leaders emerge.

I’ve worked with managers who could recite every metric on the scorecard without looking at their notes, yet the moment things became uncertain, so did they. I’ve also worked with managers whose desks looked like archaeological excavations, whose inboxes were overflowing, and whose administrative habits would probably frustrate any auditor. Yet when the operation started falling apart, they were the first people everyone instinctively looked for.

Why?

Because trust has very little to do with polish.

The most respected leaders I’ve worked alongside weren’t always the most organized, the most charismatic, or even the most polished communicators. They were the people who stayed calm while everyone else panicked. They walked toward problems instead of away from them. They made difficult decisions when nobody else wanted to. They created confidence simply by showing up.

That’s why one of the most iconic lines in the movie lands so hard.

One of the scenes that has always stayed with me happens just before Wyatt Earp and his brothers prepare to confront the Cowboys. Everyone knows this isn’t going to be a conversation. They’re walking toward a gunfight, and there is a very real chance someone isn’t coming back.

Knowing Doc is already dying, Wyatt tries to spare him. He tells him he doesn’t need to come. It’s an act of compassion from one friend to another, a chance to stay behind and avoid a fight that isn’t really his.

Doc looks at him, almost offended, and quietly responds, "That is a hell of a thing for you to say to me."

And with that, he takes his place beside Virgil and Morgan Earp, walking toward a confrontation he knows could cost him his life. There is no speech about courage. No dramatic declaration of heroism. Just quiet, unwavering commitment to the people who are counting on him.

I’ve always thought that’s what the best leaders look like. They don’t ask whether the situation is convenient or whether success is guaranteed. When their team needs them, they simply step into line and walk toward the problem together.

No motivational speech.

No leadership framework.

No carefully crafted mission statement.

Just unwavering commitment.

That scene has made me wonder how many organizations are evaluating managers based almost entirely on the things that are easiest to measure while overlooking the qualities that matter most. We measure attendance, response times, administrative accuracy, presentation skills, and communication because they’re visible and easy to score. What we rarely measure is whether people instinctively trust someone when everything starts going sideways.

Who do associates seek out when they need help?

Who do peers quietly call before escalating a problem?

Whose vacation makes everyone just a little more nervous?

Those are the questions that reveal leadership.

None of this is an argument for lowering standards. Great leaders should absolutely communicate well, stay organized, and execute consistently. But before we decide someone is underperforming, maybe we should ask one additional question that never seems to fit inside a performance review.

When the bullets start flying, who do you want standing beside you?

Wyatt Earp never chose Doc Holliday because he was perfect.

He chose him because he knew exactly who would still be there when everything fell apart.

Every organization has a Doc Holliday.

The question is whether you’ve already labeled them an underperformer... before realizing they’re the person everyone trusts when the smoke starts to rise.

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People & LeadershipBy Greg Bailey · 4 min read

The Operations Floor Needs Its Jerry Maguire Moment

In Jerry Maguire, Jerry has an epiphany in the middle of the night. He realizes the sports agency business has become obsessed with signing more clients, making more money, and generating more volume while slowly forgetting that the clients are human beings. So he writes a mission statement calling for fewer clients, stronger relationships, and more personal attention.

Everyone loves it.

For approximately five minutes.

Then Jerry is applauded, ostracized, fired, and escorted into one of the most uncomfortable career transitions in movie history.

It turns out people love humanity as a concept. They become much less enthusiastic when humanity threatens the spreadsheet.

Operations could use its own Jerry Maguire moment.

Walk into almost any operations meeting and you will hear about cost, productivity, labor, quality, capacity, defects, and fifty-seven different acronyms that apparently determine whether civilization will continue through the end of the shift. Dashboards glow on conference-room screens. Leaders debate whether a number is red because the operation failed or because someone used the wrong filter. Another bridge is written. Another action plan is created. Another metric is explained until it is technically no longer anyone’s fault.

Meanwhile, the people who produced every one of those numbers are standing on the floor.

The metrics matter. Cost matters. Productivity matters. Customers certainly matter. But we have become so skilled at measuring the operation that we sometimes forget to lead the people operating it.

Associates are not units of labor that mysteriously appear at start of shift. They are people spending most of their waking hours inside our buildings. They have families, ambitions, frustrations, talents, bad mornings, and lives that continue after they clock out. They can tell immediately whether a leader genuinely knows them or is simply performing the latest engagement initiative.

Real relationships cannot be created through a scheduled appreciation event, a laminated recognition card, or a reminder on a manager’s calendar to ā€œconnect with three associates.ā€ Those mechanisms may help, but they are not the relationship. The relationship is built when a leader remembers what someone is working toward, notices when something is wrong, follows up on a concern, recognizes good work without being prompted, and treats people with the same respect during a bad shift that they do during a good one.

The same applies to our peers. Operations has a habit of turning every department into its own small kingdom. One team protects its metric. Another protects its labor. Someone else protects the narrative that will eventually appear in the weekly business review. Everyone can present an impressive individual accomplishment, but the building still struggles because nobody is rowing in the same direction.

Teams win. Individuals create accomplishment documents.

Sometimes those documents are masterpieces. Every setback becomes ā€œa key learning.ā€ Every inherited success becomes ā€œa mechanism I developed.ā€ Every metric is carefully selected, cropped, polished, and presented until it resembles a professional glamour shot. The individual sails effortlessly from one role to the next, leaving behind a wake of questionable sustainability and several exhausted people who actually delivered the results.

That is not leadership. It is career choreography.

Pete Blaber’s The Mission, the Men, and Me offers a better order of priorities: accomplish the mission, take care of the people, and place yourself last. Operations often says it believes in something similar, but our behavior can reverse the order. First comes me and my advancement. Then comes the mission, provided it supports the story I am building. The people come last, usually buried somewhere beneath the labor plan.

Putting people first does not mean lowering standards, ignoring cost, or turning the warehouse into summer camp. It means understanding that relationships are not separate from performance. They are what make sustainable performance possible.

People work differently for leaders they trust. They raise problems earlier. They share ideas more openly. They help one another when the plan falls apart. They care more about quality because they feel connected to the team producing it. They stay engaged during difficult shifts because they believe the difficulty is being shared rather than deposited on them from a conference room.

A strong culture does not replace accountability. It makes accountability possible without destroying everyone in the process.

Most of us will spend more waking hours with our coworkers than with our families. That is a sobering sentence, but it also represents an enormous opportunity. The workplace can be more than a building where people exchange time for money while watching a rate displayed above their heads. It can be a place where they develop skills, build friendships, overcome difficult challenges, feel valued, and become part of something they are proud to have helped create.

Imagine the impact if people finished a shift tired but not defeated. If they went home feeling respected instead of disposable. If they had enough emotional energy left to be present with their spouses, children, and friends. That may never appear as a line on the operating plan, but it is one of the most meaningful outcomes a leader can produce.

Jerry Maguire eventually discovered that his midnight epiphany was right. Fewer transactions and deeper relationships did not destroy the business. They gave the business meaning.

Operations needs the same realization.

We do not need fewer metrics. We need to remember what the metrics represent. We do not need less accountability. We need leaders who hold themselves accountable for the human experience they create. And we do not need more individuals perfecting their personal highlight reels while the team quietly burns out around them.

We need relationships. We need trust. We need teams that win together.

The numbers will still matter tomorrow morning.

But so will the people who make them happen.

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CommunicationBy Devin Galloway · 12 min read

Communicating Through Shift Changes

Ever walked into a shift and felt like you were stepping into the middle of a story with no idea of the plot? The outgoing supervisor mumbles something about "that issue on line three" before rushing out, leaving you wondering what issue, how severe it is, and whether anyone’s working on it. Meanwhile, your team is looking to you for direction, and you’re piecing together scraps of information like a detective at a crime scene.

If this scenario feels painfully familiar, you’re not alone. In 24/7 operational environments, shift handovers represent critical communication moments that can either strengthen your operation or create dangerous weak links. When the baton passes smoothly, production continues without a hitch. When it’s fumbled, quality suffers, efficiency drops, and safety risks multiply.

For developing leaders in manufacturing and warehouse settings, mastering shift transitions is an essential capability that directly impacts business results. Yet many operations treat handovers as informal, hurried exchanges rather than critical communication processes worthy of systematic attention.

This post explores proven strategies for creating robust shift handover systems that ensure critical information flows seamlessly across teams. We’ll examine common failure points, learn from a historical disaster caused by poor shift communication, and provide a practical framework for implementing effective handover processes in your operation.

Where Information Goes to Die

Picture your last shift change. What exactly happened in those precious minutes when responsibility transferred from one team to another? In too many facilities, the handover process looks something like this:

The outgoing supervisor hurriedly mentions a few issues to the incoming supervisor. Some information gets logged, but other details are communicated verbally—or not at all. The incoming team inherits situations they don’t fully understand. The outgoing team takes valuable context and insights with them as they walk out the door.

As I explored in my article on clear and concise communication, when communication is lacking, it breeds uncertainty and reduces team cohesion. Nowhere is this more evident than during shift transitions, which create a unique vulnerability for several reasons:

Information Decay

Human memory is fallible—especially at the end of a long shift when fatigue sets in. Without a structured process, what gets communicated depends heavily on what the outgoing team happens to remember in the moment. Usually, this means the most recent or dramatic events rather than the most important ones.

Contextual Knowledge Loss

Beyond specific issues or metrics, shifts develop invaluable contextual knowledge—how equipment is running, subtle quality concerns, or temporary workarounds. This critical knowledge rarely transfers effectively in hurried handovers.

Communication Barriers

End-of-shift fatigue, time pressure, interruptions, and even interpersonal dynamics can create significant barriers to effective information sharing. The production supervisor who’s been on her feet for 12 hours may not have the energy for a thorough debrief as she’s rushing to pick up her kids from daycare.

Assumption Gaps

Both outgoing and incoming teams make assumptions about what the other knows or needs to know. These assumption gaps create blind spots where critical information isn’t transferred because "everyone knows that" or "it wasn’t important enough to mention."

The consequences of these vulnerabilities aren’t merely theoretical—they can be catastrophic, as history has tragically demonstrated.

When Poor Handoffs Turn Deadly: Three Mile Island

The importance of effective shift handovers is perhaps best illustrated by one of history’s most infamous industrial accidents: the 1979 partial meltdown at the Three Mile Island nuclear facility in Pennsylvania.

While many factors contributed to this incident, investigations identified shift handover failures as a critical link in the chain of events. The situation began during a night shift when auxiliary feed water pumps were taken offline for maintenance. During this maintenance, a drain valve had been left open. These circumstances were documented in the maintenance log, but this critical information wasn’t effectively communicated during the shift handover.

When a separate issue triggered a plant shutdown on the next shift, the new team didn’t realize the auxiliary cooling system had been disabled. Without this context from the previous shift, the incoming operators misinterpreted the control room indicators and made a series of incorrect decisions that ultimately led to the partial core meltdown.

Charles Perrow, in his analysis of the accident, noted that the incoming operators were not adequately briefed on the status of the plant at the shift turnover. The Presidential Commission on the accident similarly found that "the shift turnover procedures at Three Mile Island on the morning of March 28 were not effective and thus contributed significantly to the severity of the accident."

The Three Mile Island disaster forever changed how nuclear facilities approach shift handovers, leading to rigorous, standardized protocols. But the lessons apply far beyond nuclear power—they’re relevant to any operation where continuity of information across shifts affects quality, safety, or performance.

While your FC or manufacturing plant may not risk a nuclear incident, poor shift handovers can still lead to:

  • Safety incidents when hazards aren’t communicated
  • Quality defects when process adjustments aren’t shared
  • Equipment damage when maintenance needs aren’t transferred
  • Efficiency losses when teams duplicate work or miss priorities
  • Team friction when problems are "passed over the wall"

These risks make developing systematic shift handover processes not merely a good practice, but an operational necessity.

Four Pillars of Bulletproof Handovers

As I discussed in The Cost of Silence, communication is not just a managerial task—it’s a fundamental responsibility. Nowhere is this more evident than in shift handovers, where effective systems require four integrated components:

1. Structured Communication Processes

Rather than relying on memory or casual conversations, effective handovers follow a consistent structure that guides what information is shared. This structure should:

  • Cover predetermined categories of information relevant to your operation
  • Progress logically from highest to lowest priority concerns
  • Include both routine status updates and exception reporting
  • Allow for questions and clarification
  • Incorporate verification to confirm understanding

The structure should be adapted to your specific operational needs but typically includes safety concerns, equipment status, staffing issues, production targets and actuals, quality concerns, and upcoming events or changes.

2. Documentation Systems

While face-to-face communication is valuable, documentation creates a permanent record that:

  • Captures details that might be forgotten in verbal exchanges
  • Creates accountability for information sharing
  • Provides reference when questions arise
  • Builds a historical record that can reveal patterns
  • Ensures consistency across different team members

Documentation can be physical (logbooks, handover sheets) or digital (electronic logs, shared documents), but it should be simple enough to use consistently while comprehensive enough to capture all critical information.

3. Verification Methods

Effective handovers include specific verification methods that confirm understanding, such as:

  • Read-backs of critical information
  • Clarifying questions to test comprehension
  • Joint inspections of problem areas
  • Acknowledgment signatures or electronic confirmation
  • Verbal summaries that demonstrate understanding

These verification steps transform the handover from a one-way information dump to a mutual confirmation of shared understanding.

4. Follow-up Protocols

The handover process doesn’t end when the outgoing shift leaves. Effective systems include protocols for follow-up on outstanding issues:

  • Clear ownership assignment for ongoing problems
  • Communication channels for questions that arise after handover
  • Tracking systems for issues that span multiple shifts
  • Feedback mechanisms to improve future handovers
  • Escalation procedures for critical information discovered late

Together, these four components create a comprehensive system that maintains continuity across shift transitions, preventing the information gaps that lead to operational problems.

The ESCORT Method: A Framework for Flawless Handovers

At the heart of effective shift transitions is a structured conversation between outgoing and incoming teams. This conversation follows a deliberate framework that ensures thorough information transfer, regardless of who is involved or what specific issues are occurring.

Setting the Stage

Effective handover conversations require the right conditions:

  • Dedicated Time: Schedule overlapping time specifically for handovers
  • Appropriate Location: Choose a setting with minimal distractions (office, conference room, dedicated handover station)
  • Necessary Resources: Have relevant documentation, data, and tools available (MHE status boards, production reports, staffing charts)
  • Right Participants: Include all roles necessary for complete information transfer (area managers, maintenance techs, quality specialists)
  • Focused Attention: Minimize interruptions and distractions during the exchange (radio silence except for emergencies)
The ESCORT Handover Framework

A practical framework for structuring the actual handover conversation is the ESCORT model:

E - Equipment Status: Begin with the status of critical equipment, maintenance issues, and any adjustments or workarounds in use.

Example: "All conveyors are operational except the south merge, which has a maintenance ticket in for the photo-eye replacement. Lines 1-4 are running normally, but Line 5 has been jamming. Maintenance is scheduled to check it at 2pm."

S - Safety Concerns: Address any safety incidents, near misses, hazards, or concerns that arose during the shift or require ongoing attention.

Example: "We had a near miss at dock door 7 when a forklift turned too sharply and shifted its load. I’ve reminded the team about speed limits, but you might want to reinforce load stability protocols during your startup meeting."

C - Compliance and Quality: Cover any quality issues, compliance requirements, or inspection results that impact operations.

Example: "We’re running a 97.2% accuracy rate today, down from our usual 99%. There’s a pattern of errors on the mezzanine—I suspect the new bin labeling system might be causing confusion."

O - Output and Performance: Share production metrics, throughput achievements, and any deviations from targets or plans.

Example: "We’ve processed 18,500 units against a plan of 20,000. The gap is primarily on the small parts line where we’re down a sorter. At current rates, you’ll need to hit 380 units per hour to make the daily plan."

R - Resources and Personnel: Discuss staffing levels, skill coverage, absences, and any personnel issues affecting operations.

Example: "We have 42 associates on shift against a plan of 45. John called out sick, and we’ve moved Miguel from packing to picking to cover. "

T - Timing and Upcoming Events: Highlight schedule changes, upcoming maintenance, deliveries, or other events that will impact the incoming shift.

Example: "There’s a carrier due at 4:30 for the rush order to Atlanta—the paperwork is ready at the shipping desk."

This framework ensures no critical information is missed while providing a consistent format that becomes second nature with practice.

Turning Communication into Systems

While effective conversations are essential, robust shift handover systems extend beyond individual interactions to include team and technological components.

Shift Handover Boards

Visual management tools significantly enhance information transfer between shifts. A well-designed shift handover board:

  • Displays key metrics and status information at a glance
  • Highlights abnormal conditions or concerns
  • Tracks ongoing issues until resolution
  • Shows staffing and resource allocation
  • Provides visual indicators of priorities

These boards can be physical (whiteboards, magnetic boards) or digital (dashboards, shared screens), but they should serve as a central focal point for handover discussions.

Digital Handover Systems

Many FCs and manufacturing plants are transitioning to digital handover tools that offer advantages like:

  • Real-time access to information from anywhere
  • Automatic tracking of trends and recurring issues
  • Integration with other operational systems
  • Standardized templates and required fields
  • Searchable historical records for pattern identification

When implementing digital systems, balance comprehensiveness with usability—the most sophisticated system fails if it’s too cumbersome for consistent use. A tablet-based form with clearly defined fields and dropdown options often works better than complex enterprise software that requires extensive training.

Team Handover Meetings

Beyond supervisor-to-supervisor exchanges, many operations benefit from brief team handover meetings that:

  • Allow direct communication between outgoing and incoming operators
  • Provide context on specific area challenges and solutions
  • Build cross-shift relationships and mutual accountability
  • Enable direct questions from the incoming team
  • Create shared understanding across all team members

These meetings should be brief (typically 5-10 minutes), focused, and follow a standard agenda to maintain efficiency.

Leadership’s Role in Creating Handover Culture

Effective shift handovers don’t happen by accident—they require deliberate leadership actions:

  • Modeling thorough handover practices personally
  • Providing necessary resources (time, tools, training)
  • Recognizing and rewarding effective handovers
  • Addressing poor handover practices directly
  • Regularly reviewing and improving handover systems

As I explored in my post on creating a culture of openness, leaders set the tone that determines whether practices like handovers are treated as critical operational processes or hurried afterthoughts.

Breaking Through Resistance to Change

Improving shift handover processes often means changing established habits, which can generate resistance. Common objections include:

  • "We don’t have time for all this documentation."
  • "We’ve always done it this way, and it works fine."
  • "This is just more bureaucracy that doesn’t add value."
  • "We already know what’s important to communicate."

Overcoming this resistance requires a thoughtful implementation approach:

Start Small and Build

Begin with a simplified version of your target handover process, focusing on the most critical information categories. As this becomes routine, gradually expand to include additional elements until you reach your desired comprehensive system.

Demonstrate Value Early

Track problems that occur due to handover gaps and highlight how your new system would have prevented them. Conversely, celebrate early wins where improved handovers prevented issues or enhanced performance.

Involve the Team in Design

Engage operators and supervisors in developing the handover system. Their input improves the design while creating ownership and buy-in for the resulting process.

Provide Training and Support

Don’t assume people automatically know how to conduct effective handovers. Provide training, clear examples, and ongoing coaching to build capability and confidence.

Measure and Refine

Establish metrics for handover effectiveness and regularly review performance. Use this data to continuously improve your system based on real operational experience.

With this thoughtful implementation approach, initial resistance typically evolves into acceptance and ultimately advocacy as teams experience the benefits of improved information transfer.

Summary

Shift handovers represent both a significant vulnerability and a major opportunity in 24/7 operations. Poor handovers create information gaps that lead to quality issues, safety incidents, and efficiency losses. Effective handovers build continuity, enhance cross-shift collaboration, and strengthen overall operational performance.

Building robust handover systems requires:

  • Structured communication processes like the ESCORT framework
  • Appropriate documentation systems that balance completeness and usability
  • Verification methods that confirm understanding
  • Follow-up protocols that maintain continuity after handover
  • Visual and technological tools that support information sharing
  • Leadership actions that establish a strong handover culture

The Three Mile Island disaster provides a sobering reminder of what can happen when shift handover fails. While your operation may not face such extreme consequences, the principle remains the same: what happens between shifts directly impacts what happens during shifts.

By implementing the strategies outlined in this post, you can transform shift handovers from potential vulnerability points into powerful drivers of operational excellence. The systematic approach may require initial effort to establish, but the resulting improvements in safety, quality, efficiency, and team cohesion deliver returns that far exceed the investment.

From Theory to Action

  1. Watch and learn: Observe three shift transitions this week, noting what information transfers well and what gets lost. Ask incoming teams what critical information they wish they had received.
  2. Create a quick-start template: Design a simple one-page form capturing just the 5 most critical categories for your operation. Test it for three days and collect feedback.
  3. Carve out handover space: Identify and set up a dedicated area for shift transitions away from high-traffic, noisy locations. Stock it with necessary visual aids and communication tools.
  4. Start a read-back habit: Implement a simple verification where incoming leaders repeat back the three most critical points from the handover. Practice this daily for one week.
  5. Protect the handover zone: Block 15 minutes of overlap time in your schedule dedicated solely to shift transition. Treat this as a no-interruption zone except for emergencies.
  6. Create a living issues list: Start a simple tracking board where problems spanning multiple shifts are documented until resolved. Review it at the beginning of each handover.
  7. Train one champion per shift: Identify one person on each shift who demonstrates strong communication skills. Provide them with extra coaching on effective handovers.
  8. Get cross-shift feedback: At week’s end, have each shift anonymously share what information they consistently need but aren’t getting from other shifts.

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Decisions & Problem SolvingBy Devin Galloway · 13 min read

Decision Making for New Warehouse Managers: Part 2 – High-Impact Decisions

Picture this: You’re overseeing the implementation of a new sortation system that promises to increase throughput by 10%. The vendor is on-site, equipment is staged, and your team is ready for installation. Then, a critical safety concern emerges—the new system might compromise emergency exit pathways during peak operations. The vendor insists it’s a minor issue easily addressed after installation. Your safety team wants implementation halted until the concern is thoroughly evaluated. Senior leadership is expecting improved metrics from the new system by month-end. What do you do?

This scenario represents what I call a high-impact decision—one with significant consequences, multiple stakeholders, and limited reversibility. Unlike the everyday operational choices we explored in Part 1 of this series, high-impact decisions require a more deliberate approach. While you might make dozens of Type 2 decisions (reversible, limited consequences) daily using the 2-Minute Decision Matrix we discussed last week, high-impact decisions demand a different framework altogether.

This post is the second installment in our three-part decision-making journey for warehouse leaders. In Part 1, we established foundations for handling everyday operational decisions quickly and effectively. Today, we tackle the more consequential choices that shape your operation’s future. In our final installment next week, we’ll explore how to build these skills into your team’s culture, creating an organization that makes sound decisions at every level.

As you progress in your leadership journey, these consequential decisions become increasingly common—and how you handle them often defines your effectiveness as a leader.

When a Decision Becomes "High-Impact"

Not all important decisions are high-impact. What elevates a decision to this category is a combination of factors:

Significant consequences: The potential outcomes—positive or negative—will substantially affect operations, safety, quality, or financial performance.

Multiple stakeholders: The decision will impact various departments, shifts, or organizational levels, creating competing interests and perspectives.

Limited reversibility: Unlike everyday decisions that can be easily adjusted, high-impact decisions create lasting changes that are difficult or costly to undo.

Broader implications: These decisions often have ripple effects beyond their immediate scope, influencing other processes, people, or strategic initiatives.

Common examples in manufacturing and warehouse environments include:

  • Major equipment purchases or modifications
  • Significant process redesigns
  • New shift pattern implementations
  • Safety protocol overhauls
  • Substantial staffing model changes
  • Large-scale training program implementations

These situations typically fall into what Jeff Bezos calls "Type 1 decisions"—one-way doors that aren’t easily reversible. As I explained in Decisions, Decisions: How To Make the Right Call, these choices "must be made methodically, carefully, slowly, with great deliberation and consultation."

The Traps of High-Impact Decision Making

Before exploring a structured approach to high-impact decisions, let’s examine common pitfalls that undermine even experienced operational leaders:

Analysis paralysis: Gathering endless data without moving to decision. While thorough analysis is important, there’s a point where additional information yields diminishing returns.

Premature consensus: Rushing to agreement before thoroughly exploring alternatives. This often happens when leaders feel pressure to appear decisive or when organizational culture discourages healthy debate.

Stakeholder blindness: Failing to consider all affected parties. In complex operational environments, it’s easy to overlook how a decision might impact downstream processes or adjacent departments.

Recency bias: Overweighting recent experiences while undervaluing historical data. If you recently experienced a equipment failure, you might overestimate similar risks in unrelated decisions.

Solution-first thinking: Jumping to solutions before thoroughly understanding the problem. This common trap leads to addressing symptoms rather than root causes.

During my time as an Operations Manager at Amazon, I encountered many of these traps. One particularly memorable example occurred when we were implementing a new pack process that promised significant productivity improvements. I was laser-focused on the efficiency gains and moved quickly to implementation, confident in the data supporting the change.

What I failed to consider was how the process would impact quality during shift transitions. While the new approach worked brilliantly within shifts, it created confusion and errors during handoffs between teams. Because I hadn’t adequately involved cross-shift stakeholders in the decision process, we implemented a solution that optimized for one metric while creating problems in another. The lesson was clear: high-impact decisions require multi-dimensional thinking and broad stakeholder involvement.

When Decision-Making Goes Wrong

History provides us with powerful examples of high-impact decision failures. Perhaps none is more instructive than the Ford Pinto case from the 1970s—a corporate decision-making disaster that illustrates what happens when structured decision processes lack ethical guardrails.

In the early 1970s, Ford was facing intense competition from imported compact cars. Under pressure to produce a lightweight, affordable vehicle quickly, Ford developed the Pinto with an aggressive timeline and strict weight and cost constraints. During pre-production testing, engineers discovered a serious flaw: in rear-end collisions, the fuel tank could rupture, potentially causing fires.

What followed was a fateful decision process that prioritized speed to market and cost control over safety. Ford conducted a cost-benefit analysis comparing the expense of a design modification (approximately $11 per vehicle) against the estimated cost of settlements for deaths, injuries, and burned vehicles. The analysis suggested that paying for lawsuits would be cheaper than fixing the design—a calculation that ignored both ethical considerations and long-term reputational damage.

The consequences were devastating: estimates suggest that as many as 180 people died in Pinto fires before a recall was finally issued in 1978. The company faced numerous lawsuits, significant reputational damage, and ultimately, the cost of a recall far exceeded what preventive modifications would have required.

The Pinto case illustrates several critical lessons for operational leaders:

  1. Decision frames matter: How you frame a decision—purely financial versus balancing multiple factors—dramatically affects outcomes.
  2. Stakeholder consideration is crucial: Ford primarily considered shareholders and internal financial metrics, neglecting other critical stakeholders like customers and the public.
  3. Short-term thinking creates long-term problems: Quick wins that ignore potential longer-term consequences often prove far more costly in the end.
  4. Process without ethics is dangerous: A structured decision-making process that lacks ethical guardrails can lead to catastrophic outcomes.

While most operational decisions don’t have life-or-death implications, the principles remain relevant. Your decision framework must consider multiple dimensions—not just efficiency and cost, but also safety, quality, people impact, and long-term consequences.

The SCALA Framework: A Better Approach

  • S — Stakeholders: Identify and consult
  • C — Criteria: Establish clear measures
  • A — Alternatives: Generate multiple options
  • L — Limitations: Understand constraints and risks
  • A — Action: Implementation planning

The Ford Pinto disaster demonstrates what happens when decision-making lacks critical elements: broad stakeholder consideration, comprehensive criteria beyond financial metrics, thorough alternative exploration, realistic risk assessment, and ethical implementation planning. The SCALA framework directly addresses these shortcomings by providing a structured yet practical approach designed specifically for operational environments:

S - Stakeholders: Identify and Consult

Begin by mapping all parties affected by the decision:

Direct stakeholders: Team members executing the process, upstream and downstream departments, maintenance and support functions.

Indirect stakeholders: Customers, suppliers, facilities management, upper management.

Governance stakeholders: Safety teams, quality assurance, compliance, HR, finance.

The temptation is often to limit stakeholder input to avoid complications, but this approach inevitably creates blind spots. Instead, use techniques that efficiently gather diverse perspectives:

  • Cross-functional stand-up meetings to identify concerns
  • Representative sampling instead of consulting everyone
  • Tiered input gathering (comprehensive for direct stakeholders, focused for others)
  • Clear scoping to keep discussions productive

For example, when evaluating a new conveyor system in a distribution center, your stakeholder map might include:

  • Direct: Inbound associates who load the conveyor, outbound teams who receive items, maintenance technicians who service it
  • Indirect: Inventory control tracking product movement, transportation teams affected by throughput changes
  • Governance: Safety team evaluating ergonomics and emergency procedures, finance approving capital expenditure

As I learned in my pack process implementation, failing to engage cross-shift stakeholders created costly quality issues that could have been anticipated with broader consultation.

C - Criteria: Establish Clear Measures

Before evaluating options, define clear decision criteria:

Operational metrics: Throughput, cycle time, efficiency, space utilization, etc.

Financial considerations: Implementation costs, ROI, payback period, ongoing maintenance costs.

People impacts: Safety improvements/risks, ergonomics, training requirements, job satisfaction.

Strategic alignment: Consistency with company values, contribution to long-term goals.

The mistake many operational leaders make is assuming everyone shares their priorities. Explicitly stating criteria forces clarity about what truly matters and prevents shifting goalposts later.

Weight these criteria based on organizational priorities. For example, in safety-critical decisions, injury prevention might carry three times the weight of efficiency gains. This weighted approach prevents important but less measurable factors from being overwhelmed by easily quantifiable metrics.

In a warehouse racking reconfiguration decision, your criteria might include:

  • Operational: 25% increase in storage capacity, maintain pick rate at 120 units/hour, reduce travel distance by 15%
  • Financial: Implementation cost under $50,000, payback period <6 months
  • People: No increase in manual lifting requirements, <2 hours training per associate
  • Strategic: Support seasonal inventory flex space, accommodate new product categories
A - Alternatives: Generate Multiple Options

With stakeholders identified and criteria established, develop multiple viable alternatives. This step is where many decision processes fail—by jumping to the most obvious solution without adequately exploring options.

Effective techniques include:

Constraint relaxation: Ask "What would we do if [constraint] weren’t an issue?" then work backward to feasible solutions.

Benchmarking: Explore how other departments or facilities have addressed similar challenges.

Small-scale testing: Pilot different approaches in limited areas to gather real-world data.

Diverse input: Seek perspectives from different organizational levels and functional areas.

A minimum of three substantively different alternatives should be considered for any high-impact decision. This prevents the false choice between "do nothing" and a single proposal.

For example, when facing a persistent quality issue in a fulfillment center’s packing operation, you might consider:

  • Option 1: Implement additional quality checks at pack stations
  • Option 2: Redesign the pack station layout to reduce error potential
  • Option 3: Introduce vision technology to automatically verify package contents
  • Option 4: Restructure the workflow to allow packers to specialize by product type
L - Limitations: Understand Constraints and Risks

Thoroughly assess the constraints and risks associated with each alternative:

Resource limitations: Budget caps, timeline requirements, available labor hours.

Technical constraints: System compatibility, equipment capabilities, facility limitations.

Organizational boundaries: Authority limits, approval requirements, policy constraints.

Risk assessment: Structured evaluation of what could go wrong, how likely it is, and potential mitigation strategies.

This step often reveals hidden issues that might derail implementation. As I discussed in my post on handling stressful situations, anticipating problems before they occur significantly reduces pressure during execution.

For a warehouse automation project, your limitations analysis might identify:

  • Resource constraints: Limited IT resources available for integration
  • Technical limitations: Legacy system compatibility issues with new technology
  • Organizational boundaries: Regional approval required for capital expenditures >$100,000
  • Key risks: Power infrastructure inadequate for peak demand, potential data migration issues
A - Action: Implementation Planning

The final step bridges decision and execution:

Implementation roadmap: Detailed timeline with clear milestones and responsibilities.

Communication strategy: How the decision and its rationale will be shared with various stakeholders.

Feedback mechanisms: Systems to monitor outcomes and identify issues early.

Adjustment protocols: Predetermined triggers and processes for making course corrections if needed.

Too often, operational leaders treat the decision as the finish line, when it’s actually just the beginning. Without robust implementation planning, even the best decision can fail in execution.

For a shift pattern change in a manufacturing facility, your action plan would include:

  • Implementation timeline with training sessions scheduled before go-live
  • Personalized communication for affected employees with rationale and expectations
  • Daily metrics review for the first two weeks to catch productivity or quality impacts
  • Predetermined criteria for reverting to the original pattern if specific issues arise

Documenting High-Impact Decisions

Unlike everyday operational choices, high-impact decisions warrant documentation. This isn’t bureaucracy—it’s a discipline that creates accountability and transparency, enables learning from past decisions, provides context for future leaders, and supports consistent communication. A simple one-page decision document should capture:

  1. Problem statement and background
  2. Options considered with pros/cons
  3. Decision rationale with explicit link to criteria
  4. Implementation overview and ownership
  5. Review timeline and success metrics

This documentation need not be elaborate—a simple template can be completed in 15-20 minutes for most decisions.

For example, a decision document for a new quality inspection process might look like this:

Decision: Implementation of Mobile Quality Verification System

Problem: Current quality verification relies on paper checklists, resulting in 3.5% defect rate and limited traceability. System needed to reduce defects and improve accountability.

Options Considered:

  • Enhanced paper system with additional checks (Low cost, familiar, but limited improvement potential)
  • Barcode scanning verification process (Medium cost, moderate training, significant improvement potential)
  • Full vision system implementation (High cost, substantial training, highest improvement potential)

Decision: Implement barcode scanning verification based on best balance of improvement potential (est. 50% defect reduction), moderate implementation cost ($75K), and reasonable training requirements (4 hours per associate).

Implementation Owner: Sarah Johnson, Quality Manager

Timeline: 4-week phased rollout starting with Station 1-4, full implementation by Q2 end

Success Metrics: Defect rate <1.8%, associate productivity impact <5%, verification compliance >95%

Review Schedule: 30/60/90 day reviews scheduled with Quality, Operations, and IT stakeholders

Building Support for Your Decisions

Even well-structured decisions face implementation challenges without proper organizational support. Building alignment is a critical skill that many operational leaders overlook—they assume that a logical decision with clear benefits will automatically gain support. In reality, implementation success depends on how effectively you build buy-in.

Effective support-building strategies include:

Involve key influencers early: Identify and engage respected voices whose support will carry weight with the broader team. In warehouse environments, these aren’t always those with formal authority—often, they’re experienced operators whose opinions carry significant informal influence. Bring these individuals into the process early, even if only for targeted consultation.

Connect to shared values: Frame decisions in terms of organizational priorities and values that stakeholders already embrace. For example, if safety is a core value, explicitly link your decision to safety improvements, even when they’re secondary benefits.

Acknowledge concerns transparently: Directly address the downsides of your chosen approach rather than ignoring them. When implementing a new picking methodology, explicitly acknowledge the learning curve and potential short-term productivity dip while explaining how you’ll mitigate these challenges.

Create ownership through involvement: Give stakeholders meaningful roles in implementation planning. For a significant layout change, assign respected team members to champion specific aspects of the transition.

Use pilot demonstrations: When possible, create small-scale demonstrations that allow stakeholders to see the solution in action. For process changes, implement in one area first so others can observe the benefits before full deployment.

Develop tailored messaging: Different stakeholder groups have different priorities. Customize your communication to address what matters most to each group. When explaining a new inventory management system, the emphasis for floor associates might be on ease of use, while for senior leaders it might be on improved accuracy metrics.

Build coalitions across departments: Identify allies in adjacent departments who also stand to benefit from the change. Their support can help overcome resistance and create momentum. For cross-functional changes like a new receiving process, secure visible support from quality, inventory, and operations leadership.

In my experience leading cross-functional projects at Amazon, the time invested in building support almost always pays dividends during implementation. As I explored in my post on creating a culture of openness and honesty, transparency builds the trust foundation necessary for successful change initiatives.

Leveraging Technology for Decision Support

Modern warehouse environments now have access to sophisticated tools that can enhance the decision-making process. While these tools don’t replace judgment, they can significantly improve information quality and analysis capabilities:

Data visualization platforms: Tools like Power BI, Tableau, or even advanced Excel dashboards can transform complex operational data into visual insights that clarify decision criteria.

Simulation software: For major layout or process changes, simulation tools can model different scenarios before physical implementation, revealing unforeseen bottlenecks or constraints.

Digital decision documentation systems: Shared collaboration platforms like Microsoft Teams, Confluence, or specialized decision management software can streamline the documentation process and improve visibility.

Mobile feedback collection: Apps and digital forms can efficiently gather input from stakeholders across shifts and locations, expanding the perspectives considered.

The key is selecting tools that enhance rather than complicate your decision process. As I discussed in The Power of Focused Work, technology should reduce cognitive load, not increase it. Start with simple tools that address your specific decision-making challenges rather than implementing complex systems that may go unused.

From Theory to Action

Ready to elevate your high-impact decision making? Start with these practical steps:

  1. Build a decision inventory: Review the past month and identify 3-5 decisions that would have benefited from the SCALA framework. Note patterns or weaknesses in your current approach.
  2. Create a stakeholder map: Develop a visual representation of the key stakeholders for decisions in your operational area. Include both formal reporting relationships and informal influence networks.
  3. Develop a personal criteria checklist: Document the 5-7 factors that should be considered in most high-impact decisions in your area. Use this as a quick reference to ensure comprehensive evaluation.
  4. Practice structured evaluation: For your next significant decision, create a simple scoring matrix comparing alternatives against your established criteria. Share this approach with your team to model data-driven decision making.
  5. Establish decision documentation standards: Create a simple template for capturing high-impact decisions. Use it consistently and encourage your team to adopt the same practice.
  6. Build a "challenge network": Identify 2-3 trusted colleagues who think differently than you do. Invite them to critique your decision process before finalizing significant choices.
  7. Schedule decision reviews: For major decisions, calendar a 30/60/90-day review to assess outcomes and capture learning. This creates accountability and builds organizational memory.

By implementing these practices, you’ll build both personal decision-making capability and organizational capacity. Your team will shift from reactive choices to thoughtful decisions that advance strategic priorities while minimizing unintended consequences.

In our final installment of this series, we’ll explore how to build a decision-making culture across your operation—moving beyond individual capability to create systems that support sound decisions at all levels. Until then, use the SCALA framework to tackle your next high-impact decision with confidence and clarity.

Remember that mastering high-impact decisions isn’t just about operational excellence—it’s about establishing the leadership presence and judgment that will serve you throughout your career.

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Decisions & Problem SolvingBy Devin Galloway · 19 min read

Decision Making for New Warehouse Managers: Part 1 – Everyday Decisions

Picture this: It’s 10:30 AM on a busy Monday. You’re three hours into your shift as a warehouse manager when a team lead approaches with news that one of your critical employees isn’t feeling well and has gone home early. In the next five minutes, you need to decide whether to pull someone from another area, call for voluntary overtime, or redistribute the workload among existing team members. Meanwhile, two other issues are brewing, your boss is asking for yesterday’s numbers, and your team is waiting for direction.

Sound familiar? For new warehouse and manufacturing managers, this scenario isn’t the exception—it’s Tuesday. And Wednesday. And every other day of the week.

The transition from individual contributor to leader brings many challenges, but perhaps none more constant than the sheer volume of decisions you’re suddenly responsible for making. While some of these decisions are significant and strategic, the vast majority are everyday operational choices that keep your area running smoothly: staffing adjustments, workflow modifications, resource allocations, and problem-solving interventions.

This post—the first in a three-part series on decision-making for new managers—focuses specifically on these everyday operational decisions. In subsequent installments, we’ll tackle high-impact decisions and building a decision-making culture, but mastering these routine choices is where effective leadership begins.

As I’ve discussed in a previous post on how to make the right call, there’s a crucial difference between consequential, irreversible decisions and everyday choices. Today, we’ll build on that foundation and focus specifically on how new warehouse managers can develop the confidence and framework to handle routine decisions efficiently and effectively.

Understanding Type 2 Decisions

In my previous post on decision-making, I referenced Jeff Bezos’s influential framework that distinguishes between two types of decisions:

"Some decisions are consequential and irreversible or nearly irreversible—one-way doors—and these decisions must be made methodically, carefully, slowly, with great deliberation and consultation... We can call these Type 1 decisions.

But most decisions aren’t like that—they are changeable, reversible—they’re two-way doors. If you’ve made a sub-optimal Type 2 decision, you don’t have to live with the consequences for that long. You can reopen the door and go back through. Type 2 decisions can and should be made quickly by high judgment individuals or small groups."

For new warehouse managers, recognizing that the vast majority (often 90%+) of your daily decisions are Type 2 is liberating. These decisions include:

  • Adjusting staffing between areas to address volume fluctuations
  • Modifying break schedules to maintain coverage
  • Implementing small process improvements
  • Prioritizing tasks within a shift
  • Addressing minor equipment issues
  • Handling routine quality exceptions

What makes these decisions Type 2 is not that they’re unimportant—they’re critical to daily operations. What defines them is that they’re reversible. If your staffing adjustment doesn’t work as intended, you can change it again. If the process improvement creates unforeseen issues, you can revert to the previous approach.

Understanding this distinction helps overcome one of the most common mistakes new managers make: treating all decisions with the same level of analysis, deliberation, and approval-seeking. When you recognize that most decisions are reversible, you can approach them with appropriate speed and autonomy.

The Decision Paralysis Trap

The most expensive decision is often the one you never make. When facing the constant barrage of choices that operational leadership demands, many new managers fall into decision paralysis—the inability to make timely choices. This creates significant operational costs:

Operational Bottlenecks: When decisions stall, workflows stall. In fast-paced warehouse environments, even 15 minutes of delay can impact dozens of downstream processes.

Resource Misallocation: Teams and equipment stand idle while waiting for direction, creating waste in a system designed for efficiency.

Opportunity Costs: Quick wins and improvements remain unrealized while decisions languish in analysis.

Team Disengagement: Nothing frustrates capable team members more than watching problems persist while solutions await approval.

Beyond these direct costs, there’s an even more significant long-term impact: decision paralysis trains your team to stop bringing you problems or suggestions. They learn that the decision pipeline is clogged, so they either make decisions without you (sometimes beyond their authority) or—worse—stop trying to improve things altogether.

As I explored in my post on the art of prioritization, leaders must focus on what truly matters. Allowing routine decisions to consume disproportionate time and mental energy prevents you from addressing the strategic priorities that genuinely require your attention.

Several factors contribute to decision paralysis:

Fear of Failure: New managers often feel that every decision is a test of their competence. This creates pressure to make perfect choices rather than good ones.

Data Addiction: The desire for complete information before deciding leads to unnecessary delays. While data is valuable, waiting for perfect information often costs more than making a reasonable decision with what’s available.

Unclear Authority Boundaries: Without explicit guidance on decision-making authority, new managers tend to assume they need approval, even when they don’t.

Experience Gaps: New managers may lack confidence in their judgment simply because they haven’t yet built a library of similar situations to reference.

The result is a tendency to move too slowly on decisions that should be made quickly and efficiently. I’ve observed this pattern repeatedly: new managers spending hours researching options for decisions that experienced leaders would make in minutes.

To overcome decision paralysis:

Adopt the "70% Rule": If you have 70% of the information you wish you had, that’s typically enough to make a Type 2 decision. Waiting for the remaining 30% rarely changes the outcome but significantly delays benefits.

Create a Decision Timer: For routine operational choices, set appropriate time limits based on the decision type. For example, staffing adjustments might get a 10-minute timer, while process modifications receive 30 minutes. This prevents analysis paralysis.

Practice "Reversible" Thinking: Before delaying a decision, explicitly ask: "If this doesn’t work out, can we easily change course?" If the answer is yes, proceed with your best judgment.

Document and Learn: Instead of fearing mistakes, plan to learn from them. Keep a brief decision log that notes what you decided, why, and what happened. This builds your experience base rapidly.

These practices help break the cycle of overthinking routine decisions, allowing you to maintain operational momentum while still exercising appropriate diligence.

The Approval-Seeking Cycle

The second common trap for new managers is excessive approval-seeking—a pattern that creates operational delays with additional organizational burden.

This cycle typically works as follows:

  1. Manager faces a routine decision within their authority
  2. Uncertainty or fear triggers the desire for "cover"
  3. Manager escalates the decision to their supervisor
  4. Supervisor must gather context the manager already has
  5. Decision returns, often unchanged but significantly delayed
  6. Pattern reinforces itself as the default approach

This cycle is particularly problematic in warehouse environments where timing is critical. While it may feel safer to get approval, this approach:

  • Delays implementation of necessary changes
  • Creates frustration at multiple organizational levels
  • Prevents you from developing decision-making confidence
  • Trains your boss to micromanage your area

In my post on how to improve your relationship with your boss, I looked at how taking appropriate initiative can actually strengthen your relationship with leadership. Demonstrating sound judgment on routine decisions builds trust that benefits your career growth and day-to-day autonomy.

Breaking the approval-seeking cycle requires clarity and courage:

Clarify Decision Boundaries: Have an explicit conversation with your manager about which decisions you’re empowered to make independently. Most leaders appreciate this initiative.

Adopt "Inform, Don’t Ask": For decisions within your authority, shift from seeking approval to simply informing relevant stakeholders. "I’ve decided to implement X because of Y" rather than "Can I implement X?"

Embrace Rapid Iteration: Recognize that making a reversible decision and adjusting as needed is often more effective than waiting for approval. Most Type 2 decisions can be refined through quick iterations.

Practice Decision Ownership: When communicating decisions to your team, take full ownership rather than attributing them to higher authorities. This builds your leadership presence.

Many new managers discover that their bosses actually want them making more independent decisions than they initially assumed. The approval-seeking habit often comes from the manager’s own uncertainty, not from organizational expectations.

A Framework for Everyday Operational Decisions

With an understanding of the common traps, let’s establish a practical framework for approaching everyday decisions in warehouse environments. This framework is specifically designed for the high-volume, rapid-fire nature of operational leadership.

The "Hat, Haircut, Tattoo" Decision Framework

Different operational decisions warrant different levels of consideration based on their permanence and consequences. The "Hat, Haircut, Tattoo" framework provides an intuitive way to categorize your decisions:

Hat Decisions: Easily reversible with minimal consequences

  • Staffing movements between areas
  • Break scheduling modifications
  • Task prioritization within established processes
  • Simple problem troubleshooting

These decisions are like trying on a hat—if you don’t like it, you can simply take it off. They can be made quickly with minimal analysis and easily reversed if needed.

Haircut Decisions: Moderately reversible with temporary consequences

  • Workflow modifications to address bottlenecks
  • Equipment usage allocation
  • Response to quality exceptions
  • Implementing supervisor or team lead suggestions

Like a haircut, these decisions will have effects that last for a while, but they’ll grow out eventually. They deserve more consideration and possibly consultation with others, but don’t require extensive analysis.

Tattoo Decisions: Difficult to reverse with long-lasting consequences

  • Process improvements affecting multiple areas
  • Significant resource reallocations
  • Decisions affecting team structure or roles
  • Implementing new standard work

These decisions are like tattoos—they’ll have lasting effects and are difficult to reverse. They warrant thorough analysis, appropriate consultation, and careful consideration of potential outcomes.

This framework helps allocate your decision-making energy appropriately, preventing both hasty judgments on consequential issues and unnecessary deliberation on easily reversible matters.

The RAPID Decision Framework: An Introduction

For decisions that involve multiple stakeholders, the RAPID framework (developed by Bain & Company) provides clarity about roles:

R - Recommend: Who is responsible for making a proposal or recommendation?

A - Agree: Who needs to agree with the decision? (Usually limited to legal or compliance)

P - Perform: Who will implement the decision?

I - Input: Who should provide information or expertise?

D - Decide: Who has final decision-making authority?

For the everyday operational decisions we’re focusing on in this post, you’ll typically use a simplified version of this framework. Many Type 2 decisions don’t require formal agreement steps or extensive input gathering. For routine operational decisions, you’re often serving as both the recommender and the decision-maker, with only informal input from team members.

However, understanding the full RAPID framework is valuable because it will become increasingly relevant as we discuss more complex decisions in Parts 2 and 3 of this series. For now, focus on clarifying whether you are the "D" (decision-maker) versus when you are the "R" (recommender). Many approval-seeking behaviors stem from confusion about these roles.

In warehouse environments, you are typically the "D" for:

  • Day-to-day staffing deployments
  • Workflow adjustments within your area
  • Implementation timing for approved changes
  • Problem-solving approaches for routine issues
  • Work prioritization within established guidelines

While you are usually the "R" for:

  • Changes affecting multiple departments
  • Significant deviations from standard operating procedures
  • Issues with potential safety or compliance impacts
  • Decisions with substantial cost implications

Clarifying these boundaries with your leadership creates decision-making confidence and appropriate autonomy.

The Four-Question Test for Everyday Decisions

When facing an operational decision, run it through these four questions:

  1. Is this reversible? If yes, it’s likely a Type 2 decision you can make independently.
  2. Does this align with established priorities and metrics? If yes, you’re on solid ground to proceed.
  3. Does this stay within my budgetary/resource authority? If yes, you likely don’t need financial approval.
  4. Does this impact other departments or shifts? If no, you can usually proceed without extensive consultation.

If you can answer these four questions appropriately, you generally have the green light to make the decision and move forward, informing others as needed rather than seeking permission.

As I explained in my post about creating a culture of openness and honesty, trust is built when leaders demonstrate both competence and reliability. Making sound, timely decisions on routine matters establishes your credibility as a leader who can handle greater autonomy and responsibility.

Decision-Making in Action

Let’s examine how this framework applies to common warehouse scenarios:

Scenario 1: Unexpected Staffing Shortage

Situation: Two employees called out sick from the packing department, creating a potential bottleneck.

Decision Type: "Hat" decision (easily reversible with minimal consequences)

Application:

  • Is it reversible? Yes, staffing can be readjusted if needed.
  • Aligns with priorities? Yes, maintaining throughput is a core metric.
  • Within authority? Yes, managers typically control intra-shift staffing.
  • Impacts other areas? Yes, but within normal operational flexibility.

Action: Temporarily reassign two associates from non-critical areas to packing. Inform (don’t ask) your supervisor and affected team leads of the adjustment.

Scenario 2: Process Modification Suggestion

Situation: A team lead suggests rearranging a work line to reduce walking distance.

Decision Type: "Haircut" decision (moderately reversible with temporary consequences)

Application:

  • Is it reversible? Yes, the layout can be returned to the original configuration.
  • Aligns with priorities? Yes, efficiency improvements support productivity metrics.
  • Within authority? Yes, as long as safety standards are maintained.
  • Impacts other areas? No, changes are contained within your department.

Action: Spend time validating the suggestion with a quick diagram and consultation with an experienced associate. If the idea holds merit, implement it for a single shift as a test, measure results, and then decide whether to continue.

Scenario 3: Recurring Quality Issue

Situation: A particular product consistently shows packaging damage during the shipping process.

Decision Type: "Tattoo" decision (difficult to reverse with long-lasting consequences)

Application:

  • Is it reversible? Yes, any changes to handling procedures can be modified, but training and implementation represent significant investment.
  • Aligns with priorities? Yes, quality is a core metric.
  • Within authority? Yes, for process adjustments within standard guidelines.
  • Impacts other areas? Potentially receiving and vendor relations.

Action: Allocate appropriate time to thoroughly investigate the issue, including product flow observation and team member interviews. Develop a handling modification, document it clearly, implement with proper training, and monitor results.

In each scenario, the framework provides clarity about your decision-making authority and appropriate time investment, preventing both unnecessary delays and hasty judgments.

Building Your Decision-Making Muscle

Like any skill, effective decision-making improves with deliberate practice and reflection. Here are strategies to accelerate your development:

Start a Decision Journal: Keep a simple log of key decisions, your reasoning, and outcomes. Weekly review helps identify patterns and improvement opportunities.

Establish Decision Criteria: For recurring decision types, document the factors you consider. This creates consistency and speeds future decisions.

Create Feedback Loops: Actively seek input on how your decisions are working out. This builds both better judgment and team trust.

Find a Decision Mentor: Identify a more experienced manager who makes decisions effectively, and discuss challenging choices with them.

Practice Explaining Decisions: The discipline of clearly articulating your reasoning improves both the quality of decisions and their implementation.

Set Decision Goals: Challenge yourself to make decisions at the appropriate level without unnecessary escalation. Track your progress.

Similar to what I discussed in my post on keeping a failure log, documenting and reflecting on your decisions—both successes and failures—accelerates your development as a leader. This practice helps you internalize lessons that might otherwise be lost in the daily rush of operational demands.

These practices turn everyday operational decisions from potential stress points into development opportunities that strengthen your leadership capabilities.

From Theory to Action

Ready to improve your everyday decision-making? Start with these practical steps:

  1. Conduct a Decision Audit: For the next three days, track every decision you make or defer. Note the time spent, whether you sought approval, and whether the decision could have been made faster. This baseline assessment reveals your current patterns.
  2. Create a Personal Authority List: Document decisions you’re confident are within your authority, those you believe require consultation, and those that need approval. Compare this with your supervisor’s expectations to identify any misalignments.
  3. Implement the "Hat, Haircut, Tattoo" Framework: For one week, consciously categorize each decision you face using this framework. Be mindful of how much consideration you give to each type of decision, ensuring you don’t overanalyze "hat" decisions or rush through "tattoo" decisions.
  4. Practice "Inform, Don’t Ask": Identify three decisions this week where you would typically seek approval but are actually within your authority. Handle these independently, then inform relevant stakeholders of your decision and reasoning.
  5. Develop Standard Responses: Create scripts for common decision scenarios you face repeatedly. Having pre-formulated approaches speeds response time and creates consistency.
  6. Build a Decision Tree: For one complex but recurring decision type (like staffing adjustments), create a simple decision tree that maps conditions to actions. This turns subjective judgments into systematic approaches.
  7. Establish a "Decision Feedback" Channel: Create a simple mechanism (like a team huddle question) to gather input on how your operational decisions are working on the floor. This builds both better decisions and team engagement.
  8. Schedule a Decision Boundary Conversation: Meet with your manager specifically to clarify decision authority expectations. Come prepared with examples of decisions you’re uncertain about to ensure practical clarity.

By implementing these practices, you’ll develop the confidence and capability to handle everyday operational decisions efficiently and effectively. This frees your cognitive resources for the more complex challenges of operational leadership while building your team’s trust in your decisive guidance.

As I explored in my post on responding to stressful situations, your ability to maintain composure under pressure directly impacts your team’s response. Having clear decision frameworks reduces the stress of operational leadership and helps you set a positive emotional tone during challenging situations.

In the next installment of this series, we’ll explore how to approach high-impact decisions—those less frequent but more consequential choices that require a different decision-making approach. Until then, remember that mastering everyday decisions isn’t just about operational efficiency—it’s about building the foundation of your leadership presence and effectiveness.

The 2-Minute Decision Matrix for Floor Supervisors

It’s 2:37 PM on the warehouse floor. A critical conveyor belt suddenly stops. Production is backing up by the second. Three team members are looking to you for direction while your radio crackles with questions from other departments. You need to decide—now—whether to attempt a quick fix, call maintenance, or reroute product to another line.

Sound familiar? For floor supervisors and warehouse managers, this scenario isn’t the exception—it’s Tuesday afternoon. And Wednesday morning. And Friday before lunch.

The reality of operational leadership is that you’ll make dozens of time-sensitive decisions every shift, often with incomplete information and multiple stakeholders waiting. Traditional decision-making approaches that work well in office settings or for strategic planning simply fall apart under the unique pressures of the production floor.

As I explored in Decision Making for New Warehouse Managers: Part 1, there’s a critical distinction between consequential, irreversible decisions (Type 1) and everyday operational choices (Type 2). But even within Type 2 decisions, floor supervisors need a faster, more practical approach for the most time-sensitive situations.

Enter the 2-Minute Decision Matrix—a simple but powerful tool designed specifically for operational leaders who need to make sound decisions quickly in high-pressure environments.

Why Traditional Decision-Making Fails on the Floor

The production floor creates unique decision-making challenges that office-based managers rarely encounter:

Time compression: While office managers might have hours or days to consider options, floor supervisors often have seconds or minutes before indecision creates cascading problems.

Constant interruptions: The typical warehouse supervisor is interrupted every 3-5 minutes, making it nearly impossible to sustain the focused thought that traditional decision models require.

Information gaps: You’re frequently working with partial information, as the full picture might be distributed across different team members or departments.

Physical constraints: Unlike office settings where you can quickly gather stakeholders in a room, production environments might have key people spread across a facility measured in acres rather than square feet.

Visibility impact: Decisions are highly visible, with team members watching how decisively and effectively you handle situations.

During my time managing a fulfillment center, I learned this lesson the hard way. Early in my career I remember spending twenty minutes analyzing staffing options during an unexpected volume surge, carefully weighing all possible scenarios—only to look up and realize that while I was deliberating, the problem had grown exponentially. The twenty minutes of careful thought actually created forty minutes of recovery work.

What I needed wasn’t more analysis—it was a structured way to make good enough decisions quickly. That’s precisely what the 2-Minute Decision Matrix provides.

The 2-Minute Decision Matrix Explained

The matrix is built on two simple dimensions that determine how you should approach any operational decision:

Impact Level: How significantly will this decision affect operations, safety, quality, or team dynamics?

  • Low impact: Affects a limited area or process with minimal consequences
  • High impact: Affects multiple areas, processes, or could have significant consequences

Reversibility: How easily can this decision be changed or undone if needed?

  • Easily reversible: Can be quickly changed with minimal disruption or cost
  • Difficult to reverse: Would be time-consuming, costly, or disruptive to change

These two dimensions create a simple 2×2 matrix with four quadrants, each calling for a different decision approach:

Quadrant 1: Low Impact, Easily Reversible

  • Examples: Temporary staffing adjustments, minor workflow adaptations
  • Approach: Decide immediately based on available information and move on
  • Time investment: 30 seconds max

Quadrant 2: High Impact, Easily Reversible

  • Examples: Shifting to alternative workflow during equipment issues, implementing temporary process workarounds, reassigning significant resources
  • Approach: Quick consult then decide—get rapid input from 1-2 key people, then make the call
  • Time investment: 60-120 seconds

Quadrant 3: Low Impact, Difficult to Reverse

  • Examples: Changing how a specific product is handled, adjusting a documentation procedure, modifying a quality check process
  • Approach: Gather key data then decide—collect the critical information points, then make a decision
  • Time investment: 5 minutes

Quadrant 4: High Impact, Difficult to Reverse

  • Examples: Safety-related shutdowns, major production redirections, significant quality intervention
  • Approach: Pause and escalate—get appropriate authorization or expert input before proceeding
  • Time investment: Variable, but clearly recognize this requires a different process

This framework connects to the "Hat, Haircut, Tattoo" model discussed in Part 1 of this series. Quadrant 1 decisions are "Hat" decisions—easily changed if they don’t work out. Quadrants 2 and 3 generally align with "Haircut" decisions—they matter more but will grow out eventually. Quadrant 4 decisions are potential "Tattoo" decisions—they’ll have lasting effects and deserve appropriate consideration.

The power of this matrix is that it helps you quickly categorize decisions and apply the right level of deliberation without overthinking situations that don’t warrant it.

Implementing the Matrix in Real-Time

Using the matrix effectively requires practicing a 30-second assessment when faced with a decision:

  1. Quickly determine the impact level by asking: "If this goes wrong, what’s the worst that could happen?" If the answer involves safety issues, significant quality problems, substantial lost production, or major team disruption, it’s high impact. Otherwise, it’s likely low impact.
  2. Assess reversibility by asking: "How easily can we undo or adjust this decision?" If it would take minimal time and resources to change course, it’s easily reversible. If changing would be difficult, disruptive, or expensive, it’s difficult to reverse.
  3. Locate your decision on the matrix and apply the corresponding approach.

For example, let’s apply this to our opening scenario of the stopped conveyor belt:

  • Impact level: High (production is backing up and multiple areas are affected)
  • Reversibility: Easily reversible (any intervention can be quickly changed if ineffective)
  • Matrix position: Quadrant 2—Quick consult then decide

With this classification, you know to quickly consult with one or two key people (perhaps your most experienced team member or maintenance contact), then make a decision without further delay.

To maximize the effectiveness of the matrix, develop standard communication templates for each quadrant:

  • Quadrant 1: "This is a routine adjustment that we can easily change if needed. I’m implementing it now."
  • Quadrant 2: "This situation affects multiple areas but we can adjust our approach if needed. After a quick consultation with [person], we’re going to [decision]."
  • Quadrant 3: "While this area is limited in scope, changing our approach later would be disruptive. Based on the key factors of [1-2 factors], we’re going to [decision]."
  • Quadrant 4: "This situation has significant implications and would be difficult to reverse. I’m escalating this to [appropriate person/level] for a decision while we [interim action]."

These templates help you clearly communicate both your decision and your rationale, building trust in your decision-making process.

From Theory to Action

Ready to implement the 2-Minute Decision Matrix in your operational leadership? Start with these practical steps:

  1. Print the pocket reference: Download and laminate the Decision Matrix template. Keep it with you during shifts until the framework becomes second nature.
  2. Practice with past decisions: Review 5-10 recent operational decisions you’ve made. Plot them on the matrix and assess whether you applied an appropriate level of deliberation to each.
  3. Conduct daily drills: For the next week, mentally classify at least three decisions each day using the matrix. Note which quadrant they fall into and whether your approach matched the recommended one.
  4. Create team awareness: Brief your team on the basic matrix concept so they understand why some decisions are made immediately while others require more consultation or escalation.
  5. Set decision time limits: Establish default timeframes for different types of operational decisions. For example: staffing adjustments (30 seconds), workflow modifications (60 seconds), quality interventions (5 minutes).
  6. Track matrix effectiveness: Keep a simple log of decisions where using the matrix notably improved your response time or effectiveness. Use these examples to reinforce the habit.
  7. Refine your quadrant borders: Based on your specific role and authority, personalize where the boundaries between "high" and "low" impact lie for your operation.

The 2-Minute Decision Matrix isn’t about making hasty decisions—it’s about applying the right amount of deliberation to each situation. As you practice this approach, you’ll find yourself making better decisions faster, with less stress and more consistent results.

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CommunicationBy Devin Galloway · 10 min read

Communication Fundamentals: Speaking the Language of the Production Floor

Ever watched a busy production floor from an elevated vantage point? From above, it might look like a well-choreographed dance—associates moving between stations, equipment humming along, products flowing through various stages of processing. But zoom in closer, and you’ll find that what keeps this intricate dance moving isn’t just process design or equipment—it’s communication.

For new managers in manufacturing and warehouse environments, mastering communication isn’t just a nice-to-have leadership skill—it’s the fundamental currency that determines your effectiveness. When communication breaks down on the production floor, so does everything else: efficiency drops, safety risks increase, and team morale suffers.

This post explores how to adapt your communication approach specifically for manufacturing and warehouse settings, where unique challenges like physical distance, environmental noise, technical complexity, and diverse team compositions require specialized strategies. By developing these fundamental communication skills, you’ll build the foundation for operational excellence and team cohesion.

The Foundation: Understanding Your Audience

Before you say a single word on the production floor, it’s essential to recognize the diversity of your audience. Manufacturing and warehouse teams typically include:

Role-Based Perspectives: A process that makes perfect sense to a picker might be completely foreign to someone in packing. Each role has its own priorities, challenges, and vocabulary.

Experience Spectrum: Your team likely includes veterans with years of institutional knowledge alongside new hires still learning the basics. What seems obvious to one group may be completely unfamiliar to another.

Educational and Cultural Diversity: Production environments often bring together people from varied backgrounds, education levels, and sometimes different primary languages.

Shift Variations: Teams working different shifts often develop their own subcultures and communication norms, complicating cross-shift coordination.

Effective communication begins with recognizing these differences and adapting your approach accordingly. Before giving instructions or sharing information, mentally consider: Who is my audience? What do they already know? What might they not understand? What matters most to them?

This audience awareness prevents one of the most common communication pitfalls: assuming everyone understands what you find obvious.

Common Communication Barriers in Manufacturing Environments

Manufacturing and warehouse settings present unique communication challenges that office environments simply don’t face. Recognizing these barriers is the first step to overcoming them:

Environmental Factors: High noise levels from equipment, physical distance across large facilities, and the inability to pause operations for conversations all complicate basic communication.

Technical Complexity: Operational environments involve specialized equipment, detailed processes, and specific terminology that can create communication gaps, especially with newer team members.

Time Pressure: When production targets loom and deadlines are tight, communication often becomes more abrupt and less thorough—precisely when clarity is most crucial.

Shift Transitions: Information handoffs between shifts create natural breakpoints where critical details can be lost if communication systems aren’t robust.

A decade ago, I learned the hard cost of communication failure. I once made a decision to add workers to the BOD (Box on Demand) picking process without communicating this change to the pack department or my boss. Within an hour, chaos ensued—the pack team couldn’t handle the increased volume, the backlog swelled to over 300 units, and other processes ground to a halt due to resource constraints.

This single communication failure resulted in hundreds of hours of lost productivity and thousands of late customer shipments. It remains the most expensive mistake of my career, all stemming from one critical flaw: I made a decision based solely on my perspective without considering how it would impact others or communicating the change to those affected. The experience taught me that even well-intentioned actions can backfire catastrophically when communication breaks down.

The example above illustrates how communication isn’t just about transmitting information—it’s about ensuring understanding across different perspectives and functional areas. When we fail to communicate across departmental boundaries, we’re essentially making decisions in a vacuum, missing critical insights that could prevent problems.

Core Communication Strategies for Production Environments

Given these unique challenges, managers in manufacturing and warehouse settings need specialized communication approaches:

1. Clarity Through Simplicity

In high-noise, high-pressure environments, complicated messages get lost. Effective floor communication focuses on:

  • Short, direct sentences with one clear point
  • Active voice that specifies who needs to do what
  • Concrete examples rather than abstract concepts
  • Breaking complex instructions into numbered steps

For critical processes, develop standardized language that removes ambiguity. For example, instead of saying "Make sure the packages go out soon," say "Team A needs to process all priority shipments by 2:00 PM."

2. Visual Communication for Retention

People on production floors retain visual information better than verbal instructions alone:

  • Use color-coding for priority levels or process stages
  • Implement visual management boards that show status at a glance
  • Create simple diagrams for process changes
  • Use photos to demonstrate proper vs. improper examples

Visual aids aren’t just helpful—they’re essential when verbal communication might be limited by noise or time constraints.

3. Multi-Channel Reinforcement

Critical information should never rely on a single communication method. Instead:

  • Combine verbal instruction with visual confirmation
  • Follow up in-person conversations with written documentation
  • Use digital tools (screens, tablets) for real-time updates
  • Create physical reference points (posters, station guides)

When information must absolutely be understood and retained, using multiple channels significantly increases success rates.

4. Confirmation Techniques

In operational environments, assuming a message was understood is risky. Instead:

  • Ask recipients to repeat back critical instructions
  • Have team members demonstrate understanding through action
  • Use a verbal confirmation protocol (e.g., "Received and understood")
  • Follow up at appropriate intervals to verify implementation

This practice of verification connects directly to active listening principles, where the focus shifts from merely hearing words to confirming understanding. These confirmation practices may feel redundant, but they prevent the costly misunderstandings that plague production environments.

Speaking a Common Language

One of the most common communication breakdowns I’ve observed occurs when experienced leaders forget that their vocabulary isn’t universally understood. This "curse of knowledge" leads to unintentional communication barriers.

Imagine a new associate hearing: "We need to reduce our DPMO on this pick path before it impacts our CPT adherence." While perfectly clear to veterans, this statement contains at least three terms that might be completely foreign to someone in their first few weeks. Even worse, many new employees won’t ask for clarification because they don’t want to appear incompetent, especially when everyone else seems to understand.

This unspoken assumption that everyone is speaking the same "language" creates hidden confusion. New hires often hesitate to admit they don’t understand terminology or processes because they want to make a good impression and fear others might think their hiring was a mistake. Effective leaders recognize the need to adapt their communication style based on their audience.

Breaking the Acronym Barrier

One particularly effective approach I learned from a former boss was implementing "Acronym-Free Fridays." Once a week, all site leaders and department managers were required to speak in full phrases instead of using acronyms. This created a low-pressure way for people to learn what acronyms meant without the embarrassment of asking about terms they thought everyone else understood. It also served as a helpful refresher for veterans who used acronyms daily but sometimes forgot their actual meanings.

This simple practice accomplished multiple objectives simultaneously: it educated new team members, reinforced full understanding for experienced staff, and highlighted just how acronym-heavy our daily communication had become. Most importantly, it normalized asking questions about terminology by demonstrating that even experienced leaders benefited from the clarity of full expressions.

To bridge communication gaps:

Create a Common Terminology Guide: Develop and share a simple glossary of company-specific terms, abbreviations, and jargon. Make this available to all new hires and reference it during training.

Practice Linguistic Awareness: Before using acronyms or technical terms, quickly assess whether everyone present is familiar with them. When in doubt, briefly define terms as you use them.

Encourage Questions: Explicitly create permission for clarification questions by normalizing them: "We use a lot of abbreviations here, so always feel free to ask what something means."

Use the ELI5 Technique: For complex concepts, practice explaining them as if to a five-year-old (ELI5). This forces clarity and simplicity without being condescending.

Remember that speaking in technical shorthand might save time in the moment, but creates costly confusion and rework later. The few seconds spent ensuring clarity pay dividends in execution.

Cross-Shift and Cross-Department Communication

Some of the most significant operational breakdowns occur not within teams but at the boundaries between them. Night shift to day shift handoffs, department-to-department coordination, and management-to-floor communication require structured approaches.

Handoff Protocols

Effective shift transitions depend on consistent information transfer:

  • Standardize shift handover meetings with specific agenda items
  • Create handoff documentation that highlights exceptions and priorities
  • Use visual tools (whiteboards, digital displays) for status updates
  • Ensure two-way communication rather than one-way information dumps

The goal is to create a seamless continuity of understanding across shift boundaries.

The Toyota Production System: Communication as Competitive Advantage

One of the most compelling examples of effective operational communication comes from Toyota’s revolutionary production system developed in the post-World War II era. While most manufacturing operations struggled with departmental silos and communication breakdowns, Toyota developed the "andon" system—an approach that transformed how production floor communication functioned.

The system centered on immediate visual and audible communication. When a worker encountered a problem on the production line, they could pull a cord (the andon cord) that activated lights and sounds, immediately communicating the issue to team leaders and fellow workers. This created a common language that transcended departmental boundaries and experience levels.

What made Toyota’s approach revolutionary wasn’t just the technology but the underlying communication philosophy:

  1. Problems were made immediately visible rather than hidden
  2. Communication flowed from the production floor upward, not just from management down
  3. A standardized system ensured everyone—regardless of experience level—could communicate effectively
  4. The system prioritized quality and problem-solving over continuous production

By 1970, Toyota’s approach had created such a competitive advantage that manufacturers worldwide began studying and adopting their methods. The company had essentially proven that effective communication systems weren’t just operational nice-to-haves but fundamental competitive differentiators.

The lessons from Toyota’s experience remain relevant today: When you create systems that enable clear, immediate communication across boundaries—whether departmental or hierarchical—you build the foundation for continuous improvement and operational excellence.

Cross-Functional Alignment

As my BOD experience painfully taught me, decisions made in isolation can have cascading effects across departments. Prevent these breakdowns by:

  • Establishing regular cross-department coordination meetings
  • Creating visibility into upstream and downstream impacts of changes
  • Developing shared metrics that encourage collaboration
  • Building personal relationshipsacross functional boundaries

When managers from different departments communicate regularly, they develop a more comprehensive understanding of the entire operation, enabling better decision-making.

Vertical Communication

Information must flow effectively not just horizontally across teams but vertically between leadership and the production floor:

  • Provide context when announcing changes or priorities
  • Translate high-level business objectives into relevant floor-level impacts
  • Create feedback channels that allow upward communication
  • Close the loop by acknowledging and acting on feedback received

When floor associates understand the "why" behind directions, compliance and engagement significantly improve.

Summary

Effective communication on the production floor isn’t an abstract skill—it’s the practical foundation that determines operational success. By understanding your diverse audience, recognizing the unique barriers of manufacturing environments, implementing specialized communication strategies, speaking a common language, and bridging gaps between shifts and departments, you build the communication infrastructure that supports everything else.

Remember that communication isn’t just about what you say but about what others hear and understand. In fast-paced operational environments, the gap between these can be substantial unless you deliberately employ strategies to close it.

As a new manager, your ability to master these communication fundamentals won’t just prevent costly mistakes—it will enhance team performance, build trust, and establish your credibility as an effective leader. Start with the practical steps below to transform your production floor communication immediately.

From Theory to Action

  1. Conduct a Terminology Audit: In the next week, keep a small notebook handy and write down all the acronyms, abbreviations, and technical terms used in your area. Create a simple glossary document and share it with your team, especially new members.
  2. Implement the "10-Second Check": Before giving important instructions, take 10 seconds to consider your audience and mentally structure your message. Ask yourself: Who needs to know what? How might they misunderstand? What’s the clearest way to express this?
  3. Create a Shift Handover Template: Develop a standardized one-page form that captures critical information between shifts, including outstanding issues, priorities, personnel notes, and upcoming challenges. Test it for one week and refine based on feedback.
  4. Establish a Cross-Department Shadow Program: Arrange for team members (including yourself) to spend 2-4 hours observing operations in departments you interact with regularly. This builds understanding of their challenges and terminology.
  5. Practice the "Repeat Back" Method: For the next five critical instructions you give, ask the recipient to repeat back their understanding. Note any discrepancies between what you intended and what they understood.
  6. Implement Daily Huddles: Start each shift with a focused 5-10 minute huddle that covers key priorities, changes, and concerns. Use a visual board to track ongoing issues and celebrate resolutions.
  7. Try "Acronym-Free Friday": Designate one day where your team must avoid using acronyms.

By implementing these practical steps, you’ll begin building a robust communication infrastructure that supports operational excellence. Focus on making one improvement at a time, and you’ll quickly see the impact on productivity, accuracy, and team engagement.

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Leading YourselfBy Devin Galloway · 8 min read

Keeping a Failure Log: How Learning from Mistakes Drives Success

TL;DR: A failure log helps you streamline your reflection process, allowing you to avoid repetitive thinking and focus on extracting clear lessons.

As a new manager, you may be laser-focused on achieving success—hitting targets, leading your team to operational excellence, and avoiding mistakes at all costs. But what if I told you that your mistakes—the ones that keep you awake at night—are some of your greatest assets? Failure is not just an inevitable part of the learning process; it’s a driving force behind personal and professional growth.

The reality is, every great leader has failed. Often. In fact, famed physicist Niels Bohr once said, "An expert is a person who has made all the mistakes that can be made in a very narrow field." It’s not avoiding failure that makes great leaders, but how they reflect on and learn from it. One of the most powerful tools you can use to harness this growth is a failure log. Rather than moving past mistakes, a failure log ensures you learn from them, transforming each misstep into a stepping stone toward future success.

Reframing Failure: Turning Setbacks Into Lessons

We’ve all been taught to view failure as negative, but it’s time to reframe it. Failure is inevitable, but how you respond to it makes all the difference. Instead of seeing failure as a setback, consider it an opportunity to gain new insights. Every misstep is a lesson waiting to be learned. Whether you’re experimenting with a new team structure or trying out a novel strategy, even if the result isn’t what you hoped for, the experience gives you invaluable data.

Take risks, knowing that failure is part of the process. Think of it like a scientist conducting an experiment. Even if the experiment "fails" to prove the hypothesis, it doesn’t mean the experiment was worthless—it provides essential data. For example, consider a manager trying to streamline communication in their team. They implement a new tool, but the team struggles to adopt it. Though the effort ā€œfailed,ā€ it revealed a gap in tech training within the team—a crucial insight that would have gone unnoticed otherwise. Each failure refines your instincts and sharpens your decision-making.

For new managers, this mindset is crucial. A failure log gives you a framework to analyze problems with precision. Did your approach fail because of external factors, such as lack of resources or poor communication? Or was it an issue of misalignment between the solution and the problem you were trying to solve? The clearer you are in defining the problem, the more valuable the lessons from failure will be.

The Power of a Failure Log

A failure log gives structure to this learning process, allowing you to review, reflect, and extract lessons from each mistake. When you keep a failure log, you create a clear record of what went wrong, why it happened, and how you can improve next time. This practice turns each mistake into a learning opportunity, helping you continuously improve as a leader.

But it’s not just about your growth. By modeling transparency around your own mistakes, you create a culture where your team feels safer taking calculated risks and acknowledging their own missteps. Your openess will foster an environment where learning is prioritized over perfection, which is key to long-term success.

How to Keep a Failure Log

Starting a failure log is simple but incredibly effective. It forces you to pause, evaluate, and extract lessons from each situation. Here’s a basic structure for starting your own:

  1. Document the Failure: Write down the details of the situation as soon as possible after the event occurs. Include key facts—what happened, who was involved, what decisions were made, and what the outcome was.
  2. Identify the Cause: Reflect on why the failure happened. Was it due to poor communication, lack of resources, or maybe an overestimation of your team’s capacity? Be honest and thorough in your analysis.
  3. Determine the Lesson: Once you’ve identified the cause, extract the lesson. What will you do differently next time? What did you learn about your team, your leadership style, or the process itself? This is the most important part of the log—without a clear takeaway, the reflection loses its value.
  4. Share the Learning (When Appropriate): In some cases, it may be helpful to share the lessons from your failure with your team. This helps foster a culture of transparency and collective learning. Not every failure needs to be public, but when the learning can benefit others, don’t shy away from sharing.
  5. Revisit Regularly: A failure log is most powerful when it’s revisited regularly. Set aside time—whether monthly or quarterly—to go back and review what you’ve learned. This reflection will solidify the lessons and ensure you don’t repeat the same mistakes.

By writing things down, you ensure that valuable lessons don’t slip through the cracks. You also create a resource to refer back to, reinforcing a culture of continuous improvement.

Turning Lessons Into Change

Reflection is just the first step. Once you’ve identified the lessons from a failure, it’s time to take action. How will this new knowledge shape your next decision?

For instance, let’s say poor communication led to a misunderstanding with your team, resulting in a missed deadline. After reflecting, your next step might be scheduling more frequent one-on-one check-ins to ensure clarity moving forward. Or perhaps you realize your team’s workload was misaligned with its capacity. In this case, you might implement weekly capacity assessments to better allocate resources in the future.

By applying the lessons learned, you turn reflection into meaningful improvement. Each small adjustment builds resilience and adaptability—two key traits for effective leadership.

Streamlining Your Learning Process

It’s easy to dwell on failures, replaying them over and over without gaining new insights. A failure log helps streamline this reflection process. Once the lessons are captured, there’s no need to linger. This log isn’t about beating yourself up. It’s about moving forward, armed with new knowledge. By methodically working through mistakes, you train your brain to spot patterns and find solutions faster, without getting bogged down in self-criticism or redundancy.

Instead of viewing each mistake as an isolated event, look for patterns across failures. Did poor communication lead to the mistake, as it did in the last situation? Have unclear expectations tripped you up again? Recognizing these patterns helps you address root causes and avoid repeating mistakes.

Failure as a Driver of Excellence

Failure doesn’t take you off course—it’s part of the process of becoming a great leader. Each failure sharpens your understanding of what works and what doesn’t, much like a sculptor chisels away to reveal a masterpiece. When you take the time to document and reflect on your mistakes, you build the resilience and adaptability necessary for long-term success.

Each failure also drives curiosity. When something doesn’t go as planned, it sparks questions—why didn’t this work? What could have been done differently? These questions force you to reexamine assumptions, leading to deeper insights and sharper skills. In many cases, failures teach you more than success ever could.

Success can feel good, but failure provides the depth of understanding that is necessary to grow. By keeping a failure log, you give yourself a systematic way to engage in this reflective process, ensuring that each mistake serves as a lesson.

Building a Team Culture That Embraces Failure

As a leader, your attitude toward failure sets the tone for your entire team. If you treat mistakes as catastrophic, your team will become risk-averse, fearing failure and innovation. However, if you model failure as a learning opportunity, your team will feel empowered to innovate, experiment, and take calculated risks, knowing that even if they fail, the experience will be valuable.

The most innovative companies in the world, from Amazon to SpaceX, have built cultures that embrace failure as a natural part of growth. As a manager, you can foster a similar environment by being open about your own mistakes. When your team sees you admitting and learning from failures, they’ll feel more comfortable doing the same.

Summary

Failure, when approached with the right mindset, isn’t a setback; it’s a strategy. By keeping a failure log, you transform mistakes into lessons and develop a leadership style rooted in curiosity, resilience, and continuous improvement. In this way, failure becomes a cornerstone of your success.

Don’t wait for the next failure to start keeping a failure log; begin today. Start by reflecting on a recent misstep and begin documenting it in your failure log. What went wrong? Why? How will you apply the lesson to your current challenges? Over time, this practice will sharpen your skills, boost your resilience, and most importantly, lead you and your team to greater success.

So grab a notebook, open a document, or create a digital log. Track your mistakes. Reflect on them. Learn from them. And then—move forward, better than before.

From Theory to Practice

Now that you understand the value of learning from failure and how a failure log can serve as a tool for growth, it’s time to put these lessons into action. Below are 10 practical tips to help you apply the principles outlined in this essay:

  1. Start a Failure Log
    Begin today by creating a simple log—whether it’s in a notebook, a spreadsheet, or a note-taking app. Write down the last mistake you made, no matter how small, and reflect on what you learned from it.
  2. Schedule Time for Reflection
    Set aside 15-30 minutes each week to review your failure log. This regular reflection ensures that lessons remain top of mind and don’t get lost in the day-to-day hustle.
  3. Involve Your Team in the Process
    Encourage your team members to start their own failure logs or share lessons learned from their own missteps during meetings. This promotes a culture of transparency and learning.
  4. Ask for Feedback
    After a failure, seek feedback from peers or your team. Getting an outside perspective can provide new insights that you might not have considered on your own.
  5. Apply One Lesson at a Time
    Don’t overwhelm yourself by trying to fix everything at once. Focus on one lesson from your failure log and actively work on applying it in your next project or task.
  6. Identify Patterns in Your Mistakes
    Review your failure log to spot recurring themes. Are there common reasons behind your failures? Addressing the root cause can prevent similar mistakes in the future.
  7. Celebrate Lessons, Not Just Wins
    After a project, don’t just celebrate successes. Ask the team what they learned from any missteps, and acknowledge the value of those lessons just as you would a victory.
  8. Use Failure as a Teaching Moment
    When a team member makes a mistake, approach it as an opportunity for growth rather than a reprimand. Walk them through a process of reflection and guide them in how to apply the lesson.
  9. Create Actionable Plans from Lessons
    For each lesson learned from failure, outline a specific action plan for how you’ll do things differently next time. Make sure the plan is concrete and measurable.
  10. Track Successes Stemming from Failure
    Keep a section in your failure log for ā€œsuccesses from failure.ā€ Document how previous mistakes led to improvements. This reinforces the value of learning from failure.

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Leading YourselfBy Devin Galloway · 5 min read

You Set the Weather: Handle Stressful Situations with Calm and Confidence

TL;DR: When the pressure’s on, great leaders keep their cool. Learn to lead with calm even when things get crazy.

Ever notice how your mood as a manager sets the “weather” for your team? Whether you’re radiating sunshine or brewing up a thunderstorm, your emotional climate affects everyone. So, when stress hits, how you handle it can either calm the storm or make the winds howl louder. This post is all about showing you how to stay cool under pressure, keep your sanity, and lead your team through chaos with confidence.

Let’s face it, stress is inevitable. But turning stress into opportunities? That’s where the magic happens. Let’s break it down.

The Calm in the Storm

Anyone can captain a ship when the seas are calm. But when the waves start crashing, that’s when true leaders rise. Calmness in chaos is your secret weapon. It’s contagious. Your coolness under fire rubs off on your team and gives them the stability they need to make sound decisions.

When stress hits, people panic. Decisions become impulsive, mistakes multiply. Your job? Mitigate the chaos. Stay calm, not just for your own well-being, but for the good of the entire team. Keep your head straight, and you’ll start seeing the solution while others are still stuck in the problem. Keep your cool and you’ll be able to make decisions that are thoughtful rather than reactive.

Is the Pressure Real—or Just in Your Head?

Stress can make every problem feel like the world is ending. Deadlines, competing priorities, last-minute surprises—it all piles up. But here’s the thing: the pressure is often more in your head than in reality.

Ask yourself, what’s really at stake? What’s the worst-case scenario? Nine times out of ten, the answer is less terrifying than it feels. Stress messes with your sense of urgency. It makes you think you’ve got a five-alarm fire when really, it’s just the toaster burning some bread. Understanding your own stress responses is part of leadership self-awareness. Reassessing the true stakes helps you dial down the panic and think straight.

Break It Down, Don’t Break Down

Feeling overwhelmed? Join the club. Leadership stress often comes from facing problems so massive, they seem impossible. But here’s the trick: stop staring at the whole mountain. Focus on the first step.

What’s the next thing you can tackle? Take a breath and zoom in. By handling one small part at a time, you regain control and momentum. Plus, your team will take their cue from you. When they see you calmly breaking problems into bite-sized chunks, they’ll follow your lead, and suddenly, the mountain feels like a hill.

Keep Your Cool… Seriously, Keep It

News flash: Your emotions are contagious. If you’re flipping out, guess what? Your team’s going to follow suit. Learn to manage your emotional reactions, or you’ll spread stress faster than a Wi-Fi outage.

Let me tell you a quick story: I once had a wave of people transfer to my team from another department. Now, some movement is normal, but this was a mass exodus. Naturally, I was curious, so I started asking questions. Turns out, they all told me the same thing: their old team was performing great on paper—hitting numbers, crushing goals—but the leaders? Total stress cases. The kind of managers who panic over every little hiccup and have a flair for the dramatic.

Sure, the team was high-performing, but the constant anxiety trickling down from the top was unbearable. They were stressed out, even when things were supposedly going well! It was a classic case of “great metrics, terrible vibes.” So, they jumped ship to find calmer waters—literally.

Lesson learned: no matter how good the results look, if you’re leading with panic, your team will feel it, and it won’t be long before they head for the door.

Develop some emotional self-awareness. Notice when the stress is about to make you lose it, and take action before you do. Deep breathing, a quick walk, or even cracking a joke can do wonders. Remember what Ian Fleming, creator of James Bond, said:

“Worry is a dividend paid to disaster before it’s due.”

Don’t pay that bill. Focus on what you can control, and leave the ‘what-ifs’ for another day.

Speak Up, Don’t Freeze Up

When things go haywire, your team looks to you for guidance. If you clam up or give off panic vibes, you’re only making things worse. Clear, confident communication is key. Be upfront about the challenges, but more importantly, lay out a plan.

If you’re behind on a project, don’t sugarcoat it. Be real about the situation, then offer a way forward. People need direction, not false optimism. Confidence in communication isn’t pretending everything’s fine—it’s showing that you’ve got a handle on things, even when the situation’s tough. Honesty + solutions = trust.

Shift Your Perspective

Here’s a game-changer: Most stressful situations? They’re temporary. Will it matter in a week? A month? A year? Probably not. Keeping that in mind helps you stay grounded. Don’t let today’s drama wreck your long-term cool.

And hey, every tough situation is an opportunity. Yep, I said it. The harder the challenge, the bigger the growth. Shift your mindset: stress isn’t the enemy, it’s your workout routine for leadership muscles. View these moments as chances to learn and sharpen your skills. The struggle is real, but so is the payoff.

Final Thoughts: Resilience Takes Time (But It’s Worth It)

Staying calm and confident when the pressure’s on is a skill, and like any skill, it gets better with practice. The more you break problems down, manage your emotions, and communicate with clarity, the easier it’ll get. Over time, you’ll build resilience that’ll have you sailing through storms with confidence.

Here’s the deal: stress is part of the job. But it doesn’t have to own you. By keeping your cool, you don’t just protect your own peace of mind—you inspire your team to do the same. And that’s what real leadership looks like: guiding others through the chaos with a steady hand and a clear head.

From Theory to Practice

Keeping your cool under pressure becomes easier with experience, but there are things you can do to improve no matter what stage you’re at in your journey as a leader:

  • Next time stress hits, take a deep breath and ask yourself: “How do I want my team to feel right now?” Then lead by example. Stay composed, and your team will follow.
  • In stressful situations, pause and ask: “What’s the worst that could realistically happen?” Often, the answer is far less dramatic than it feels in the moment. This will help you keep perspective.
  • When you’re facing a big challenge, identify the next small action you can take. Focus on what’s immediately doable, rather than stressing about the whole situation at once.
  • When emotions run high, step away—take a walk, do some deep breathing, or practice mindfulness. A brief reset can bring you back to the situation with a clearer head.
  • When facing a challenge, be honest about the situation, but focus on solutions. Lay out the next steps clearly, and encourage your team to contribute ideas.
  • When a problem feels overwhelming, ask yourself: “Will this matter in a week? A month? A year?” This quick mental check helps keep stress in check.

Staying calm under pressure is a skill you can build. Start small—manage your emotional responses, break problems down, and communicate clearly. Over time, you’ll strengthen your ability to lead with calm and confidence, no matter what comes your way.

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Decisions & Problem SolvingBy Devin Galloway · 6 min read

Metrics That Matter

TL;DR: If you measure too much, you create unnecessary noise and drown out the signals you’re looking for. Measure what actually drives warehouse performance.

Most warehouse managers drown in data but starve for insight. We measure everything but understand little about what truly drives performance.

You’re tracking dozens of metrics, generating daily reports, and attending weekly reviews. But when leadership asks the simple question "Are we actually getting better?" you find yourself scrambling through spreadsheets instead of confidently answering.

This post will help you identify the essential metrics that actually predict and drive warehouse success, plus show you how to implement a sustainable measurement system.

As I discussed in my post on process improvement fundamentals, before you can improve any process, you need to measure what matters. But here’s the challenge: most of us are measuring too much of the wrong things.

The Metrics Trap: Why Most Systems Fail

Every single day, I spent 30-40 minutes writing an end-of-shift handoff report. Pages and pages of data about equipment status, staffing levels, production variances, and dozens of other metrics that senior leadership mandated we track.

Here’s the thing: I never met a single person who actually read that report. Not one.

The information I actually needed to share with the next shift—safety concerns, equipment issues that needed immediate attention, staffing gaps—either wasn’t included in the template or was buried so deep in the noise that it wasn’t worth searching for it.

We all knew nobody read these reports, but we kept writing them because leadership required it. Forty minutes of my time every day, documenting metrics that changed nothing and informed no one.

This is the metrics trap: measuring everything means understanding nothing.

Just like root cause analysis helps us understand why problems occur, effective metrics help us predict and prevent problems before they become crises. But most warehouses track lagging indicators that tell you what already went wrong, not leading indicators that show you what’s coming next.

What Actually Matters: The Foundation

Here’s what I learned managing operations: performance builds in layers. You can’t achieve productivity without quality, and you can’t achieve quality without safety.

During my time at Amazon, I watched facilities focus on throughput while ignoring their foundation. They’d hit their productivity targets for a few weeks, then suffer a safety incident or quality problem that wiped out months of gains.

When I led a safety improvement project that reduced injuries by 12%, something interesting happened: our productivity numbers improved too. Safer operations turned out to be more efficient operations. When people feel secure, they work with confidence instead of fear.

As I discussed in my post on success journals, documenting these improvements in real-time helps you see patterns like this. The Growth Documentation System I’ve made available for download includes templates specifically for tracking how foundational improvements translate to operational gains.

The Essential Framework: "The Big 5"

During my time as a ship dock manager, I discovered that while you can track hundreds of metrics, only five really mattered for my day-to-day success. These became my North Star for everything we did.

Here’s what changed: I always knew what to talk to my team about. I always knew where to focus our improvement efforts. If a process change didn’t improve one of these five metrics, it didn’t really matter.

Later, when I was managing hundreds of associates across three departments, these five metrics gave me the clearest picture of our operation’s health. Everything else was just noise.

Safety: The Foundation Layer

Days Without Incident became our visible scoreboard. We posted it where everyone could see it, and it created momentum around safety culture. When we hit milestones, the whole team felt it.

Near-Miss Reporting Rate was my early warning system. When reports suddenly dropped from our normal 3+ per thousand hours to under 1, I knew we had a culture problem, not a safety improvement. More reports meant better awareness, not worse performance.

Quality: The Customer Connection

Delivery Estimate Accuracy (DEA) became my obsession because it directly predicted customer satisfaction. When DEA dropped below 99.5%, I knew we’d have complaint calls coming. When it stayed above 99.7%, customer feedback stayed positive.

Damage Rate caught problems before they became customer headaches. A damaged item in our warehouse meant a disappointed customer, a costly return, and a re-ship that ate our margins.

Productivity: The Flow Indicator

Throughput per Labor Hour was the only productivity metric I measured. While we recorded rates for each individual process and task, this metric told me about system performance, not just individual effort. When this number dropped, it usually meant we had bottlenecks, not lazy workers. Those granular process rates don’t matter one bit if the overall system flow isn’t working properly.

Each of these big five metrics had clear ownership, visible tracking, and direct connection to specific improvement actions. No mystery, no complexity.

Implementation: Making It Work

Start Simple, Scale Smart

Begin with three metrics maximum—I learned this after overwhelming my team with too many changes at once. Build the daily conversation habit before adding complexity.

This connects perfectly to the real-time documentation approach I wrote about—capture the story behind metric changes so you learn what actually drives improvement.

Make It Visual and Accessible

An easy option is to use whiteboards and simple charts visible to everyone. If someone can’t understand your metrics in 30 seconds, they are too complex. No fancy dashboards, no training required.

Connect Every Metric to Action

As I outlined in my process improvement post, every metric needs an owner and a response plan. When throughput drops, what specific steps will you take? When safety incidents spike, who investigates and implements changes?

This is where focused metrics become powerful: your team knows exactly what behaviors drive the numbers that matter.

Common Pitfalls to Avoid

The "Metric of the Month" Problem: Stick with your chosen metrics for at least 90 days. Consistency builds habits and reveals trends.

Gaming the System: People optimize for what you measure. I once focused on tracking individual employee rates and watched quality plummet as people rushed. Always pair productivity metrics with quality metrics.

Analysis Paralysis: Don’t wait for perfect data. Start with simple, directional metrics and refine as you learn what drives results.

From Theory to Action

The difference between having metrics and improving performance lies in consistent implementation. Here’s how to get started this week.

1. Audit Your Current Metrics - List everything you currently track and ruthlessly categorize as essential, helpful, or noise. Most operations track 10x more than they need.

2. Choose Your Starting Three - Pick one safety, one quality, and one productivity metric. Focus on metrics where you have direct control over improvement actions.

3. Establish Baseline Measurements - Collect two weeks of data before making changes. Use simple tools—spreadsheets, paper logs, basic tracking systems. Don’t invest in complex software until you’ve proven the metrics drive behavior.

4. Create a Simple Visual Display - Use a whiteboard or simple chart visible to your team. Update it daily. Include trend arrows and brief notes about what influenced changes. Context makes metrics meaningful.

5. Schedule Daily Metric Reviews - Hold 5-minute team huddles focused on yesterday’s performance. Don’t skip these—consistency builds the improvement habit. Ask three questions: What happened? Why did it happen? What will we do differently today?

6. Document Improvement Stories - Use the Growth Documentation System to capture what works. Note which actions led to metric improvements and which changes had no effect.

7. Plan Monthly Metric Reviews - Assess whether metrics are driving behavior and results. Are people changing their actions based on the metrics? Are the metrics predicting problems before they become crises?

8. Connect Metrics to Recognition - Celebrate improvements, not just achievements. Recognize the team member who identified why DEA dropped and implemented a solution, not just the person with the highest individual productivity. Documenting these wins as they happen ensures you can tell the complete story of your team’s progress during performance reviews and when advocating for resources.

The managers who advance in their careers aren’t the ones with the most data. They’re the ones who use the right data to make better decisions.

Implementation starts with measurement. But measurement without action is just expensive record-keeping. Choose your metrics wisely, track them consistently, and use them to drive the daily decisions that compound into operational excellence.

Start with the Big 5, build the habits, and watch how clear focus transforms your operation. When you know what matters, everything else becomes much simpler.

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People & LeadershipBy Devin Galloway · 5 min read

The Hard Choice Paradox: Balancing Short-Term and Long-Term Goals in Your Daily Schedule

TL;DR: Are you running your day, or is your day running you? Short-term demands will always be there, but true success comes from prioritizing the long game.

Time management is not simply a matter of fitting as many tasks as possible into a finite number of hours. Effective leaders understand that time management is really priority management. Every day presents a battle between the urgent and the important, between immediate demands and long-term aspirations. The way you structure your time will determine whether you achieve meaningful success or simply manage to stay afloat in a sea of endless tasks. The key is balance: ensuring that your daily work moves you toward both short-term execution and long-term vision.

The Trap of the Immediate

One of the most common mistakes leaders make is allowing their schedules to be dictated entirely by the immediate needs of the day. The demands of running an organization, managing a department, or leading a team can feel overwhelming. There are meetings to attend, reports to review, fires to put out, and endless emails demanding attention. These tasks create a sense of productivity—after all, they keep the organization running. However, they also create a cycle of reactivity. When leaders become consumed by short-term demands, they risk losing sight of their long-term goals.

The problem with this approach is that it turns leadership into an endless game of whack-a-mole. You’re constantly putting out fires but never fireproofing the house. When you operate purely in reactive mode, you’re letting the present dictate the future. Over time, this mindset erodes your ability to innovate, strategize, and build something sustainable.

As the strategist B. H. Liddell Hart put it, "Tactics lies in and fills the province of fighting. Strategy not only stops on the frontier but has for its purpose the reduction of fighting to the slenderest possible proportions." In leadership terms, short-term tasks (the tactics) will always be present, but long-term planning (the strategy) should aim to reduce and make them more manageable over time. Leaders who focus only on the immediate will always be fighting fires; those who invest in long-term solutions will build systems that prevent fires from starting in the first place.

The Power of Proactive Planning

The first step toward balancing short- and long-term goals is developing a structured approach to your schedule. Many leaders default to a reactive approach, dealing with issues as they arise. A more effective approach is to proactively allocate time for both urgent tasks and strategic planning.

One way to do this is by structuring your day into time blocks.

  • Daily Tactical Time: Set aside specific periods each day to handle immediate operational needs—emails, team check-ins, and problem-solving.
  • Strategic Thinking Time: Allocate at least an hour a day (or a few longer sessions per week) to focus on long-term initiatives: developing talent, improving systems, setting future strategies.
  • Deep Work Sessions: Dedicate uninterrupted blocks of time to high-impact projects that require focus and creativity.

By consciously scheduling time for long-term priorities, you ensure they are not consistently pushed aside by the day’s pressing tasks.

The Hard Choice Paradox

Leaders often avoid difficult but necessary decisions in the short term, leading to larger problems down the road. Jerzy Gregorek’s principle—"Easy choices, hard life. Hard choices, easy life."—is particularly relevant to leadership and time management. Addressing difficult issues head-on, whether it’s making a tough personnel decision or restructuring a failing process, requires discomfort in the moment. However, avoiding these decisions ensures that the problems fester and multiply.

The paradox is that the longer you avoid making a hard decision, the harder it eventually becomes. Problems rarely resolve themselves. Instead, they grow roots, becoming entrenched and more pervasive. A minor performance issue turns into a toxic culture problem. A neglected inefficiency in a process morphs into a bottleneck that stifles an entire department. The decision you sidestepped today becomes the crisis you can’t ignore tomorrow.

For example, a leader might hesitate to address an underperforming team member because it’s uncomfortable. But the longer the issue is ignored, the more damage it does—affecting team morale, performance, and ultimately requiring a much more difficult intervention later. By making the hard choice today, the leader ensures a smoother path forward.

Hard choices are investments. They require courage and discipline, but they pay off exponentially in the long run. Leaders who consistently choose the easier route—deferring tough conversations, avoiding necessary change, tolerating mediocrity—end up making their own jobs much harder over time. Those who embrace short-term discomfort to resolve underlying issues build stronger teams, better organizations, and more sustainable success.

Suffering Now for Future Success

The most significant gains in leadership come from making investments in the short term that only pay off later. Whether it’s investing in training, improving organizational culture, or developing better processes, the benefits of these efforts are often not immediately visible. This is why so many leaders neglect them.

Naval Ravikant once observed that, "Most of the gains in life come from suffering in the short term so you can get paid in the long term." This applies to organizational growth as well.

  • Investing in leadership development today prevents costly turnover and poor decision-making in the future.
  • Implementing better processes today saves time and resources over the long run.
  • Prioritizing health and well-being prevents burnout and ensures sustained performance.

Leaders must resist the temptation to prioritize only what is immediately rewarding and instead cultivate the discipline to work on what will create long-term success.

Practical Strategies for Balancing Short- and Long-Term Goals

  • Use the Eisenhower Matrix: Classify tasks as urgent vs. important. Schedule tasks in Quadrant II (important but not urgent) to ensure strategic priorities are addressed.
  • Limit Meetings: Ensure that meetings have clear objectives and do not consume excessive time that could be used for deep work.
  • Schedule Regular Strategic Reviews: Set weekly or monthly check-ins to assess whether your daily work aligns with long-term goals.
  • Delegate Effectively: Free up your time by empowering your team to handle operational details.
  • Create a ’Future Impact’ List: Regularly review tasks to ensure that some of your daily efforts are contributing to long-term value.
  • Timebox Strategic Work: Set fixed, non-negotiable periods in your schedule for long-term projects to prevent them from being displaced by urgent demands.
  • Build a Culture of Long-Term Thinking: Encourage your team to prioritize sustainable solutions over quick fixes, fostering an environment where long-term planning is valued and rewarded.

Conclusion

Effective leaders do more than just manage the present—they shape the future. The urgent will always demand attention, but true leadership means making time for what matters most, even when it doesn’t yield immediate results. Each decision about where to invest your time is a step toward either long-term success or short-term survival. Will you choose to merely stay afloat, or will you navigate toward lasting impact?

Time is your most valuable resource—use it wisely, and you will create an impact that extends far beyond the immediate demands of today. So reclaim your schedule. Make the hard choices. The future is built one intentional hour at a time.

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Leading YourselfBy Devin Galloway · 7 min read

The Art of Prioritization: Focusing on What Truly Matters

TL;DR: The difference between success and failure in leadership often comes down to one thing: what you choose to ignore.

Have you ever reached the end of a long workday, only to feel like you didn’t make any real progress on the things that matter? You’re not alone. Leadership, especially as a new manager, can feel like a never-ending barrage of demands, tasks, and responsibilities pulling you in every direction. The key to mastering this chaos isn’t about doing more—it’s about focusing on the right things. The difference between success and failure in leadership often comes down to one thing: what you choose to ignore.

The reality is that leadership is about making choices, and sometimes the most important choice is deciding what not to do. You can’t give your attention to everything, and the cost of spreading yourself too thin is that you become less effective. Learning to identify the tasks that actually matter is a skill that separates effective leaders from those constantly treading water.

In this post, we’ll explore the art of prioritization, the lifeline for leaders trying to rise above the noise. By learning to identify what truly matters and having the courage to say no to everything else, you’ll not only improve your productivity but also the performance of your entire team. Let’s break it down.

Why Prioritization is Critical

As leaders, our attention is a limited resource. Where we spend it is a zero-sum equation. Every task you focus on comes at the cost of another. If you spend your energy on projects that are not essential, you rob yourself—and your team—of the chance to move forward on more impactful work.

Picture this: You’re in charge of a critical project. Suddenly, a flood of emails and urgent requests hits your inbox, pulling your attention in a dozen different directions. What happens to your important project? It stalls. Unfortunately, this scenario is common for new managers who haven’t yet mastered prioritization.

The ability to focus on what truly matters is what separates exceptional leaders from those who burn out trying to do everything. The choice is simple: prioritize or lose momentum.

And the consequences extend beyond just delayed projects. When you consistently prioritize the wrong things, your team starts to notice. They see a leader who is constantly scrambling, reacting to every little emergency, rather than proactively driving the team toward bigger goals. Over time, this leads to frustration and disengagement among team members who feel like their efforts aren’t contributing to meaningful progress.

Urgency vs. Importance: The Eisenhower Matrix

How do you know which tasks deserve your focus? One of the most effective tools at your disposal is the Eisenhower Matrix, a framework that helps you distinguish between urgent and important tasks. The matrix divides tasks into four quadrants:

  1. Urgent and Important: Tasks that require immediate action (e.g., meeting a project deadline).
  2. Important but Not Urgent: Tasks that will lead to long-term success (e.g., planning, team development).
  3. Urgent but Not Important: Tasks that feel pressing but don’t significantly impact your goals (e.g., minor requests).
  4. Not Urgent or Important: Tasks that are simply distractions (e.g., unnecessary meetings).

The secret to lasting success lies in spending more time in the second quadrant—important but not urgent. By doing this, you’ll make steady, meaningful progress on long-term goals that drive true success. Leaders who can prioritize these tasks set themselves and their teams up for sustainable growth.

The key here is understanding that urgency often masquerades as importance. Something may feel pressing, but in the grand scheme of things, it’s not moving the needle on your strategic objectives. Take a moment to pause and evaluate before diving into a task. Does this action support your long-term goals, or is it merely a quick fix to a temporary issue? Using the Eisenhower Matrix consistently helps clarify this distinction and keeps your focus where it truly belongs.

The Power of Saying No

Once you’ve learned to distinguish between urgent and important tasks, the next step is learning to say no. This can be one of the hardest lessons to master as a leader. But saying ā€œnoā€ isn’t a sign of weakness—it’s a superpower.

As a new manager, it’s tempting to say yes to everything. You want to prove your value. But spreading yourself too thin dilutes your effectiveness. When everything is a priority, nothing is.

In fact, true productivity often requires letting some things fall apart. Not every fire needs to be put out. Some tasks are better left to burn themselves out. Many problems will either solve themselves or be revealed as non-issues if left alone. Say no to tasks that don’t align with your goals. Focus your energy on what will move the needle. As Greg McKeown, author of Essentialism, wisely notes: "If you don’t prioritize your life, someone else will."

Developing the skill of saying no also earns you respect from your team. When they see you are deliberate in choosing where to invest your energy, they learn to respect your time and consider their own priorities more carefully. By leading through example, you empower your team to make smarter decisions about where to place their focus.

Structuring Your Time: Avoiding Task Paralysis

After identifying your priorities, the next challenge is structuring your time to protect them. This is where many new managers fall into the trap of task paralysis. They spend so much time organizing their workload that they end up stuck in the process.

To avoid this, break large tasks into smaller, actionable steps. Use time-blocking techniques to carve out specific periods for your most important work. By dedicating uninterrupted time to high-priority tasks, you’ll make real progress instead of constantly putting out fires.

By spending more time on tasks that are important but not urgent, you’ll make steady, meaningful progress on goals that drive long-term success.

Consistency is key. Productivity isn’t about doing more; It’s about getting the right things done consistently. Don’t confuse being busy for being effective.

The value of time-blocking lies in its ability to protect your focus. By scheduling dedicated time slots for deep work, you safeguard against interruptions and distractions. This ensures that, even in the most chaotic environments, you’re still making consistent progress toward your core goals.

Maintaining Focus Amid Distractions

Even with the best-laid plans, distractions will come. Meetings. Emails. Unexpected crises. It’s all part of the job. But how you handle those distractions is what makes the difference.

Set clear boundaries. For example, designate specific times during the day to check emails, and keep meetings short and focused.

Many successful leaders reserve their mornings for deep work, before distractions take hold. They also train their teams to be self-sufficient, escalating only urgent matters. The result? More focus. Less firefighting.

Training your team to handle problems independently, without immediately turning to you, is a game-changer. By empowering them to make decisions, you free up more of your own time to focus on strategic priorities. Over time, this fosters a culture of accountability and reduces the constant flow of minor distractions coming your way.

Transitioning to a Team-First Approach

Prioritization isn’t just a personal discipline—it’s a leadership discipline. As you focus on the most important tasks, you’re setting an example for your team. When they see you zeroing in on key priorities and avoiding distractions, they’ll follow suit.

Help your team understand the difference between urgency and importance. Encourage them to bring important tasks to the forefront and deprioritize or delegate non-essential work. This shift creates a culture of smart prioritization, where both you and your team are working on what truly matters.

Final Thoughts

The art of prioritization isn’t about perfection. It’s about progress. By learning to focus on what truly matters, you’ll not only improve your productivity but also empower your team to perform at their best.

At the heart of successful leadership lies consistent prioritization. It’s not glamorous, but it’s what keeps teams moving forward. When you can focus on what matters most, you unlock the potential for meaningful, sustainable growth. You may let a few minor fires burn along the way, but the long-term gains will far outweigh the short-term chaos.

From Theory to Practice

Now that you understand the importance of prioritization, it’s time to build this discipline into your daily routine. Here are some tips to get you started:

Start with a Plan: Begin each day by identifying your top three most important tasks. These should directly align with your team’s long-term goals.

Categorize Your Tasks: Use the Eisenhower Matrix to categorize your daily tasks into urgent vs. important. Spend most of your time on Quadrant 2 (important but not urgent).

Delegate Effectively: Identify tasks that can be delegated to others on your team. Trust your team to handle less critical responsibilities so you can focus on high-priority work.

Implement a Failure Log: Keep track of tasks or decisions where prioritization fell short, and reflect on how to adjust going forward to avoid repeating the same mistakes.

Daily Reflection: At the end of each day, reflect on how you spent your time. Did you focus on what truly matters or get distracted by low-priority tasks?

By making small adjustments each day, you can gradually align your focus with your most important goals. What tool or method has been a game-changer for your prioritization skills? Share it with the community!

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CareerBy Devin Galloway · 4 min read

Does Your Career Tell a Story? The Power of Storytelling

TL;DR: In today’s professional landscape, facts alone aren’t enough; stories make your achievements memorable and relatable.

Imagine your career as a novel. Each chapter brims with twists, challenges, and triumphs. But if you can’t connect the dots between your achievements, you’re just tossing loose pages into the air. To turn those scattered successes into a story that captures attention and leaves a mark, you need to think like a storyteller.

This isn’t the first time we’ve talked about documentation. I’ve written before aboutkeeping a success journal anddocumenting achievements in real time. Both are critical tools, but they’re only the beginning. The next step is turning that raw documentation into compelling stories that illustrate your growth, adaptability, and impact.

Let’s explore why storytelling matters, how to craft your career narrative, and how to elevate even the simplest accomplishments into memorable, career-boosting tales.

Why Storytelling Matters Now More Than Ever

In a world where resumes are scanned by algorithms and interviews are increasingly behavioral, facts alone don’t cut it anymore. To stand out, you need to captivate your audience—whether that’s your boss, an OLR panel, or a hiring manager. Stories aren’t just memorable; they create an emotional connection that a bullet point can’t.

When you share a narrative, you help your audience feel your contribution. They see the obstacles you faced, thestrategy behind your actions, and the real-world impact of your work. As our workspaces grow more interconnected, storytelling bridges gaps, communicates value, and showcases what sets you apart.

Think about it: Would you remember ā€œExceeded Q4 sales targetsā€ or ā€œTurned around a struggling sales territory by uniting a demoralized team, leveraging creative marketing strategies, and exceeding Q4 targets by 35%ā€? The details breathe life into your accomplishments.

If you’re not telling your story, someone else might be—and it may not do you justice.

From Bullet Points to Blockbusters

The Bare-Bones Entry

ā€œDeveloped new onboarding process that improved time-to-productivity by 25%.ā€

This tells us what you did, but it doesn’t tell us much about the how or why. The lack of detail makes it harder for others to see the challenge you faced or the unique qualities you brought to the table.

What to Add (and Why)

Consider these elements:

  • Challenge: What was broken? Why was this process overhaul necessary?
  • Action: What steps did you take? Did you involve others? Overcome resistance?
  • Result: What were the tangible and intangible benefits? Did this impact morale or retention?
The Fully-Fleshed Story

ā€œWhen I joined, our onboarding process overwhelmed new hires with disjointed training materials, leading to a 40% longer ramp-up time compared to our industry average. I partnered with HR and department heads to streamline and standardize the process, incorporating clear milestones and mentorship. Within six months, we reduced time-to-productivity by 25%, cut attrition among first-year employees by 15%, and set a new company benchmark for onboarding satisfaction.ā€

Comparing the Two

The bare-bones entry is factual but forgettable. It shows results but lacks context.

The narrative version transforms your achievement into a vivid and compelling story. It highlights your problem-solving skills, leadership, and the ripple effects of your actions. This version makes a stronger impact because it’s relatable, actionable, and paints you as an engaged and strategic thinker.

Think of your career like a novel: no one reads for the ending alone. They want to know the journey, the stakes, and what makes you the protagonist worth rooting for.

How to Create Your Career Stories

Start with the End in Mind: What do you want your audience to take away from this story? Adaptability? Team leadership? Innovation? Let that shape your narrative.

Use the CAR Framework

  • Challenge: Set the stage.
  • Action: Highlight what you did.
  • Result: Share the tangible and intangible outcomes.

Add Depth: Include specific details that make the story vivid and relatable. Instead of saying, ā€œWe streamlined a process,ā€ say, ā€œWe cut redundant steps and saved the team five hours a week, allowing us to tacklehigh-priority tasks.ā€

Rehearse Your Stories: Practice makes perfect. Whether it’s in front of a friend, a mirror, or even your pet, refine your delivery until it’s natural and engaging.

Tailor Your Stories to the Audience: Executives care about impact on goals. Peers might want to know how you solved the problem. Adjust your narrative accordingly.

Turning Stories into Career Capital

The time you invest in turning your achievements into stories isn’t just about impressing others—it’s about understanding and articulating your own growth. Here are some tips to create a great story:

  • Review your success journal. Pick one achievement and ask, ā€œWhat would make this story stick in someone’s mind?ā€
  • Identify the challenge, your actions, and the results. Write a narrative that connects the dots.
  • Compare a bullet point on your resume or journal to a story version. Which version tells the full picture? Rewrite it for greater impact.
  • Practice telling the story aloud to a friend. Identify any weak points or places you get stuck. Shore them up as needed.
  • Share a refined career story in your next meeting or one-on-one to test its impact.

Taking time to flesh out your stories and practice telling them aloud ensures that you’re able to confidently share it, whether you’re advocating for your team, presenting to stakeholders, or planning your next career move.

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Leading YourselfBy Devin Galloway · 6 min read

Avoid Multitasking: The Power of Focused Work

TL;DR: Trying to do it all just means doing it worse—real success comes from focusing on fewer, high-impact tasks.

The best managers aren’t superheroes juggling a million things at once. No, the best managers are ruthless editors of their own workload. They’re not about cramming more onto their plate. They’re about taking things off. Chopping away at the fluff, the noise, and the urgent but not important tasks so they can focus on what really matters. And trust me, you want to be that kind of manager.

The temptation to multitask is real. It feels like you’re being more productive. You’ve got Slack pings on one screen, emails on another, and a to-do list that’s growing like a weed. But guess what? Multitasking is a productivity killer. It’s a sneaky villain disguised as efficiency. The truth is, multitasking makes you slower, less accurate, and more stressed. So let’s bust that myth right now: you’re not good at multitasking. Nobody is.

The Multitasking Myth

Let’s be real: we’ve all fallen into the trap of multitasking. You’re on a Zoom call, half-listening, while trying to type up that email you’ve been putting off, and also keeping an eye on Slack, just in case. It feels like you’re being productive, right? Wrong.

Multitasking is like a productivity black hole—it feels like you’re doing more, but in reality, you’re doing less, and you’re doing it worse. Concentrating on one thing not only gets it done faster but gets it done better. Multitasking doesn’t double your productivity; it halves it. It’s like trying to listen to two conversations at the same time—what you end up with is just noise.

Scientists have looked at this pretty thoroughly. They’ve put people in labs, given them tasks, and compared those who try to do multiple things at once to those who stay focused. The result? Multitaskers think they’re killing it, but they’re actually doing worse than the people sticking to one thing. Slower, messier, more errors. Yet multitaskers feel productive. That’s the trick. It’s all an illusion. Your brain can only really focus on one thing at a time. It just flips back and forth between tasks, burning precious energy like an old car running out of gas.

You know who didn’t multitask? Steve Jobs. When he returned to Apple in 1997, the company was all over the place. They were trying to make everything: printers, cameras, you name it. Jobs slashed their product line by 70%, leaving only a few key products—like the iMac, and later the iPod and iPhone. The result? Apple went from near bankruptcy to one of the most valuable companies in the world. Jobs knew that focus creates power.

The same is true for you. You’re not going to win as a manager by trying to do everything. You win by doing a few important things exceptionally well.

Leadership Is Curating, Not Collecting

Here’s the secret to leadership: it’s not about doing everything. It’s about doing the right things. Think of yourself as a curator, not a collector. A collector tries to get everything—emails, meetings, calls, reports, every last task imaginable. A curator? A curator is picky. They choose only the most valuable pieces, display them well, and let the rest go.

The same applies to your work. If you spend your time trying to tackle every single task that crosses your path, you’ll never get to the good stuff. Leadership is about focusing on high-value activities that move the needle. Take it from Warren Buffett.

One of the wealthiest and most successful investors of all time, Buffett credits much of his success to saying no. He once explained his incredible achievements by saying, ā€œThe difference between successful people and really successful people is that really successful people say no to almost everything.ā€ He understood that focus is the key to making meaningful progress. You can’t be everywhere, doing everything. Your attention is limited. Every task you take on that doesn’t truly matter is stealing time from something that does.

So, how do you get better at curating your work? Simple: learn to say no. Not every meeting requires your presence (and let’s be honest, when was the last time you thought, ā€œWow, I’m so glad I spent that extra hour in that meeting!ā€). Not every email needs a response. Prioritize the few things that actually move the needle, and ruthlessly cut out the rest.

The Siege of Attention

You’re not just battling tasks—you’re battling distractions. In our world, information overload is a real thing. Notifications, emails, DMs, the 30 open tabs you swear you’ll get to later—it’s all clamoring for your attention like seagulls fighting over a single fry.

Psychologist Franco Berardi nailed it when he described today’s world as being flooded with information, but often meaningless information. We’re bombarded by chatter, opinions, and constant noise. This ā€œsiege of attentionā€ is a nightmare for focus. We get overwhelmed with so much that everything starts to feel trivial. If you let yourself get sucked into this whirlpool of distractions, you’ll never get to the meaningful work that makes a real impact.

So, how do you escape this chaos and guard your focus? Start by creating ā€œfocus zonesā€ in your day. These are times when you turn off notifications, close unnecessary tabs, and set your phone to do-not-disturb. During these blocks, your only goal is deep, uninterrupted work. Think of it like building a fortress around your brain. The more you protect your attention, the better your work becomes.

Mastery Requires Focus

If you want to do something great, you have to focus on one thing at a time. Simple, right? It sounds almost too easy, but we all know how hard it is to actually put into practice. There’s always a new email, a new task, a new distraction. But every time you give in, you’re splintering your attention, and that’s slowing you down.

In leadership, this is critical. Deep work, the kind that moves your team and your projects forward, can’t be done while you’re half-checking emails or bouncing between tasks. The best leaders aren’t adding more and more tasks to their plate—they’re ruthlessly cutting things out, sharpening their focus to a fine point.

Mastery requires that level of focus. You won’t get there by spreading yourself thin. You’ll get there by diving deep, going all-in on one important thing, and ignoring the rest until it’s done. That’s how you truly lead.

The Bottom Line: Less Is More

You’re not going to win the productivity game by doing more things. You’re going to win by doing fewer things better. Focused work is your superpower as a leader. If you’re deliberate about what you take on and ruthless about cutting distractions, you’ll not only get more done—you’ll get the right things done.

So forget multitasking. It’s time to lean into focus, master your attention, and lead like the curator you are. After all, nobody cares how many things you checked off your to-do list today. What matters is the impact of the things you did focus on.

Building Focus: Practical Tips for Deep Work

Now, if you’re thinking, ā€œOkay, I’m convinced. But how do I actually do this?ā€ā€”I’ve got you covered. Here are a few simple strategies to get laser-focused and avoid the multitasking trap:

Time Blocking: This is a game-changer. Take chunks of your day and reserve them for specific tasks. During those blocks, you’re not allowed to do anything else. No emails, no Slack, no "quick favors." It’s like going to the gym but for your brain. You’ll come out stronger.

Say No to Unnecessary Meetings: Meetings can be some of the biggest time vampires around. Before accepting that invite, ask yourself: Do I really need to be there? Is this the best use of my time? If not, politely decline or delegate someone else to attend. As a leader, your time is too valuable to spend in meetings that don’t matter.

Use the Eisenhower Matrix: Prioritize tasks by sorting them into four categories: urgent and important, important but not urgent, urgent but not important, and neither urgent nor important. The last two? Forget about them. The first two? That’s your focus.

Turn Off Notifications: You’re not a firefighter—you don’t need to respond to every ping immediately. Set specific times during the day to check your messages and emails, and ignore them outside of those windows. Your focus will thank you.

What other strategies have helped you stay focused on high-priority tasks? Share your best tips in the comments!

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Leading YourselfBy Devin Galloway · 11 min read

The New Manager’s Guide to Self-Awareness

TL;DR: True self-awareness, which requires both internal reflection and external feedback, enables you to close the gap between intention and impact.

In manufacturing and warehouse environments, the transition from individual contributor to leader is one of the most challenging career shifts you’ll make. One day, you’re focused on your own productivity metrics—the next, you’re responsible for an entire team’s performance, engagement, and development. This shift requires more than just learning new processes; it demands a fundamental change in how you understand yourself and your impact on others.

Self-awareness—the ability to accurately recognize your emotions, strengths, limitations, and how your behavior affects those around you—is the cornerstone of effective leadership. Yet it’s also one of the most underdeveloped skills among new managers. Studies consistently show that while 95% of people believe they’re self-aware, only about 10–15% actually are.1

For operational leaders, this gap is particularly problematic. The fast-paced nature of manufacturing and warehouse environments can make it tempting to focus exclusively on production metrics while overlooking the human elements of leadership. But the most successful operational leaders understand that self-awareness isn’t a soft skill—it’s a critical performance factor that directly impacts team productivity, quality, safety, and retention.

Understanding the Two Dimensions of Self-Awareness

Self-awareness has two primary dimensions, each essential for effective leadership. Internal self-awareness involves understanding your own values, reactions, and impact on others. It’s about recognizing your thoughts, feelings, and behaviors as they happen, and understanding how they align with your deeper values and goals. External self-awareness focuses on understanding how other people view you—recognizing how your actions and communication style are perceived, and how well your self-perception aligns with others’ experiences of you.

Research by organizational psychologist Tasha Eurich found that these two dimensions are surprisingly independent—you can have one without the other.2 The most effective leaders develop both simultaneously, creating a complete picture of their leadership impact.

Why We Struggle to See Ourselves Clearly

Despite its importance, accurate self-awareness is surprisingly difficult to achieve. The “better-than-average” effect causes most people to believe they’re above average in most areas, creating fundamental distortion in self-evaluation.3 Confirmation bias leads us to notice information that confirms our existing self-beliefs while filtering out contradictory evidence. Attribution error causes us to attribute our successes to internal factors while blaming failures on external circumstances.

For new managers transitioning from technical roles, an additional challenge emerges. The skills that made you successful as an individual contributor often differ significantly from the leadership capabilities your new role demands. Without conscious effort to develop self-awareness, many new managers continue relying on technical skills rather than developing the people leadership capabilities their position requires.

As I discussed in my post on understanding your management style, this transition requires recognizing your natural tendencies and adapting them to leadership contexts—a process that begins with honest self-assessment.

The Cost of Low Self-Awareness

I witnessed the impact of low self-awareness firsthand with a department manager who reported to me about a year ago. He was technically skilled and genuinely wanted to succeed, but his coworkers often became visibly irritated during interactions with him. The problem was in how he spoke to people—he would dismiss ideas quickly, interrupt frequently, and sometimes use a condescending tone, especially when discussing technical matters.

What made this a clear case of low self-awareness was his response to the situation. He noticed people seemed annoyed with him but never connected their reactions to his specific behaviors. During our coaching conversations, he would acknowledge the tensions but attribute them entirely to others being “too sensitive” or “not understanding the technical requirements.”

I tried multiple approaches to help him see the connection—providing specific examples, facilitating feedback sessions, and even arranging peer coaching. Despite these efforts, he never fully accepted that his communication style was the primary issue. He maintained that others needed to adapt to his approach rather than considering how he might adjust his own behavior.

The outcome was predictable. Despite his technical expertise, his leadership effectiveness hit a ceiling. Over time, he watched colleagues with less tenure but greater self-awareness advance to more senior positions while his own career stalled.

This experience taught me that true self-awareness isn’t just recognizing that problems exist—it’s accurately connecting those problems to your specific behaviors and being willing to change. Without this connection, leadership growth remains limited, regardless of technical skills or good intentions.

The Self-Aware Leader’s Advantage

While low self-awareness creates significant barriers, high self-awareness confers numerous advantages that directly impact operational success. Better decision-making allows self-aware leaders to recognize their biases and emotional reactions, making more objective decisions under pressure—critical in environments where decisions have immediate consequences. Stronger team relationships develop when you understand your communication preferences and adapt to others’ needs, building the trust necessary for honest feedback and effective collaboration. Improved conflict management emerges when you recognize emotional triggers and can manage reactions during disagreements, maintaining perspective and focusing on productive resolution. Enhanced adaptability lets you consciously step outside your comfort zones when situations demand different approaches—essential when conditions change rapidly.

According to a Cornell University study, leaders with high self-awareness were rated as 32% more effective overall by their direct reports, peers, and supervisors compared to leaders with lower self-awareness.4 As I explored in my post on handling stressful situations, self-awareness serves as a crucial foundation for maintaining composure during high-pressure situations.

The Reflection Framework: Your Path to Greater Self-Awareness

At the heart of self-awareness is reflection—the deliberate practice of examining your experiences, decisions, and their outcomes to extract meaningful insights. Effective reflection involves two approaches. Reflection-in-action happens in real-time, as events unfold. During a tense production meeting, you might notice yourself becoming frustrated with a team member’s questions. This awareness creates space to choose a more constructive response before reacting negatively. Reflection-on-action happens after events are complete. It involves deliberately reviewing what happened, analyzing what went well or poorly, and identifying lessons for future application. This deeper analysis helps identify patterns and develop long-term improvement strategies.

For reflection to drive real development, it must become a regular practice. Start by blocking 5–15 minutes at the end of each day for reflection, protecting this time as you would any other critical meeting. Structure your reflection using consistent questions: What went well today and why? What challenges did I face and how did I handle them? How might I have approached things differently? What did I learn that I can apply tomorrow? Maintain a simple leadership journal to track insights and patterns over time, creating accountability and allowing you to recognize progress. Most importantly, identify specific actions or adjustments based on your reflections, and commit to implementing them. Reflection without application has limited value.

This approach aligns with the 5-minute leadership reflection practice I’ve written about before. Even brief, structured reflection can significantly enhance leadership effectiveness without requiring extensive time commitments.

Tools for Developing Self-Awareness

Several specific tools and techniques can accelerate your development:

Feedback Solicitation Methods

Rather than asking “Do you have any feedback for me?”—which often yields little useful information—try targeted questions that focus on specific aspects of your leadership. Questions like “What’s one thing I could do differently in our meetings to make them more effective?” or “How could I have handled that situation with the production delay better?” or “What’s something I’m not seeing about how the team is responding to the new process?” give people concrete areas to address.

You can also use the Start-Stop-Continue framework, asking stakeholders what behaviors you should start doing, stop doing, and continue doing. This focused approach yields actionable insights without requiring extensive time investment. These feedback methods can be used to create the kind of feedback systems you need in order to improve over the long run.

Self-Assessment Instruments

Various tools provide structured frameworks for understanding your preferences and tendencies. DISC focuses on behavioral styles and is particularly useful for understanding work and communication preferences. Its simplicity makes it highly applicable in operational environments. The Myers-Briggs Type Indicator (MBTI) provides insights into how you process information, make decisions, and interact with the world. Emotional Intelligence Assessments like the EQ-i 2.0 provide insights into emotional awareness and management. I’ve also created a short Self-Awareness Reference Guide to help you remember what you’ve learned and make self-awareness activities part of your daily routine.

Journaling Practices

Keeping a leadership journal creates a record of experiences, decisions, and lessons learned. Decision journals help you record significant decisions, your rationale, and expected outcomes—then later, you review actual outcomes to identify decision-making patterns. Interaction reviews capture what went well after important meetings or conversations and what could be improved next time. Trigger tracking notes situations that provoke strong emotional reactions, helping you identify patterns that reveal your triggers.

For busy operational leaders, even bullet points capturing key insights can prove valuable over time. As I discussed in my post on keeping a failure log, documenting and reflecting on challenges provides some of the most valuable development opportunities.

Understanding Your Style and Adapting to Others

One of the most valuable applications of self-awareness is understanding how your natural style interacts with different personality types. Before you can effectively adapt to others, you need to understand your own default preferences. Consider your communication style—are you naturally direct or diplomatic, detail-oriented or big-picture focused? Think about your decision-making approach—do you make decisions quickly or prefer extensive analysis, and are you comfortable with ambiguity? Examine your work pacing—do you work in steady patterns or bursts of activity, and do you prefer focusing on one task or juggling multiple priorities?

With this self-understanding as your foundation, you can then recognize different styles in your team members and adapt your approach accordingly. Provide detailed instructions for those who need specificity, but cut to the chase for those who prefer directness. Allow processing time for reflective team members, create collaborative opportunities for social learners, and explain the “why” behind decisions for those who need context.

This adaptive approach isn’t about changing who you are fundamentally—it’s about flexing your style to create the conditions where each team member can perform at their best. This style adaptability is essential for effective leadership across diverse teams.

Emotional Intelligence: The Foundation of Self-Awareness

Emotional intelligence—the ability to recognize, understand, and manage emotions in yourself and others—forms the foundation of leadership self-awareness. In operational environments where pressure and production demands create emotional intensity, this capability becomes even more critical.

Recognizing Your Emotional Triggers

For operational leaders, developing emotional intelligence begins with recognizing your emotional triggers. In manufacturing and warehouse environments, common triggers include safety violations that provoke immediate, intense reactions, production disruptions that generate frustration or anxiety, quality issues that trigger strong emotional responses, perceived disrespect that creates defensive reactions, and staffing challenges that trigger stress during high-volume periods.

Once you’ve identified your triggers, develop strategies to manage your reactions. Pause before responding—even a brief moment to collect yourself can prevent impulsive reactions. Take a deep breath, count to five, or physically step back slightly. Use specific techniques like asking yourself, “How important will this seem in a week?” or “What would my best mentor do in this situation?” Develop awareness phrases—simple internal reminders like “This isn’t personal” or “Focus on the issue, not the emotion” can help maintain perspective.

These emotional intelligence practices connect closely with the idea of setting the weather, that your emotions determine your team’s reality.

Overcoming Barriers to Self-Awareness

Despite its benefits, developing self-awareness involves navigating several common barriers. Defensive reactions to feedback often stem from feeling threatened. To overcome this, reframe feedback as valuable data rather than personal criticism. Establish a “24-hour rule” where you commit to listening without responding immediately to feedback.

Confirmation bias leads us to notice information that confirms existing self-beliefs while filtering out contradictory evidence. Combat this by deliberately seeking disconfirming information and giving more weight to unexpected feedback that doesn’t match your self-perception.

Time constraints often push self-awareness activities to the bottom of the list. Overcome this by integrating brief reflection practices into existing routines and starting with small time commitments—just five minutes daily—to build the habit.

Fear of vulnerability can make self-awareness feel threatening. Remember that understanding yourself better doesn’t make you weak—it makes you more intentional and effective. Start with private reflection before engaging others.

From Theory to Action

To begin applying these principles in your leadership role, take these concrete steps:

  1. Conduct a personal blind spot assessment: Identify 3–5 trusted individuals and ask them: “What’s one thing I do that I might not be aware of that impacts others?” “When do you see me at my best as a leader? When do I seem to struggle?” “Is there anything you’ve wanted to tell me but haven’t had the opportunity to share?” Document their responses without defensiveness and look for patterns.
  2. Establish a daily reflection practice: Schedule 10 minutes at the end of each workday to answer: “What leadership moments stood out today?” “How did my actions align with my intentions?” “What impact did my approach have on others?” “What would I do differently next time?” Use a dedicated notebook or digital document to track your reflections.
  3. Create a feedback collection system: Develop a simple, regular process for gathering input from your team through brief, focused questions at the end of one-on-one meetings, quarterly mini-surveys using the Start-Stop-Continue framework, or “temperature checks” during team meetings. Demonstrate that you value feedback by acknowledging it and taking visible action.
  4. Develop an emotional awareness inventory: For one week, track situations that trigger strong emotions, physical sensations that accompany those emotions, your typical responses, and the impact of those responses. Use this inventory to create a personalized strategy for managing emotional triggers.

The journey to greater self-awareness is ongoing, but these concrete steps will establish the foundation for continual growth. By committing to this process, you’ll develop the insight and adaptability that distinguish truly exceptional operational leaders.

Remember that the goal isn’t perfection—it’s progress. Each incremental improvement in your self-awareness creates ripple effects that enhance your effectiveness, strengthen your team’s performance, and accelerate your leadership journey. Having guidance from someone who’s navigated similar challenges can significantly accelerate your development, which is why the role of mentorship remains so critical for aspiring leaders.

1 This statistic comes from Dr. Tasha Eurich’s research, published in her book Insight: The Surprising Truth About How Others See Us, How We See Ourselves, and Why the Answers Matter More Than We Think. Dr. Eurich and her research team conducted a multi-year examination of self-awareness, studying thousands of individuals across various demographics and professions.

2 This finding also comes from Dr. Eurich’s research published in Insight. Through her studies, she identified these two distinct types of self-awareness: internal self-awareness (understanding your own values, aspirations, reactions, and impact) and external self-awareness (understanding how others view you). Her research demonstrated that these dimensions don’t necessarily correlate.

3 This cognitive bias was first formally documented by researchers Mark D. Alicke and Olesya Govorun in their chapter “The Better-Than-Average Effect” in the book The Self in Social Judgment. This effect has been consistently replicated across numerous studies.

4 This finding comes from research conducted by the Cornell University School of Industrial and Labor Relations in collaboration with Green Peak Partners. The study, titled What Predicts Executive Success?, examined 72 executives at public and private companies with revenues from $50 million to $5 billion.

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Decisions & Problem SolvingBy Devin Galloway · 5 min read

The 5-Why Technique for Warehouse Problem Solving

Every new warehouse supervisor faces the same frustrating cycle: a problem appears, you fix it, and then it happens again next week. Pick rates drop, shipments run late, quality issues surface—and you find yourself constantly firefighting the same issues without ever getting ahead of them.

Most warehouse problems feel urgent and demand immediate fixes. The pressure to keep operations moving pushes us to treat symptoms instead of root causes. Without proper analysis, the same issues resurface repeatedly, creating a cycle of reactive management instead of proactive problem-solving.

This connects directly to the process improvement fundamentals we discussed last week. You can’t build operational excellence on band-aid solutions. You need a systematic way to get to the heart of recurring problems.

That’s where the 5-Why technique comes in.

What Is the 5-Why Technique?

The 5-Why technique asks "why" five times in succession to drill down to the real cause of any problem. Toyota developed it as part of their production system, and it’s become a cornerstone of lean manufacturing worldwide.

You may recognize this from safety investigations—but it works for any operational problem, not just safety misses. I love it for warehouse environments because it’s quick, doesn’t require complex tools, and you can do it in real-time during or right after incidents.

Here’s why it works: it cuts through the chaos of urgent operational problems, helps you distinguish between symptoms and actual causes, and builds analytical thinking across your entire team. Instead of accepting surface-level explanations, it forces you to dig deeper into the systems and processes that create problems.

A Real Example from the Warehouse Floor

Let me share how this played out during my time in Amazon’s transportation department. We had a persistent problem with late truck departures—30% of our trucks were leaving behind schedule, which created ripple effects throughout the network.

I could have focused on "loading faster" or "working harder," but instead, I walked through the 5-Why process with my team:

1. Why are trucks leaving late?
Loading takes too long.

2. Why does loading take too long?
The team can’t find products quickly enough.

3. Why can’t they find products quickly?
Items aren’t staged properly before loading begins.

4. Why aren’t items staged properly before loading begins?
Team members felt they didn’t have enough time to complete the staging process without falling behind on their other tasks.

5. Why does the team feel pressed for time?
We were running one person short on the day shift, forcing everyone to cover extra responsibilities and leaving no time for proper staging.

The root cause wasn’t truck capacity, loading speed, or team motivation—it was understaffing. We added one additional team member to the day shift to handle staging responsibilities. Late departures dropped from 30% to 8% within a month.

Without the 5-Why analysis, I would have missed the real problem completely.

Common Pitfalls (And How I’ve Learned to Avoid Them)

Stopping at Blame: Early in my career, I’d get answers like "Why did this happen? Because Sarah made a mistake." This dead-ends your analysis. Now I focus on systems and processes, not people. I ask: "Why was it possible for this mistake to happen?" That question opens up the real conversation about gaps in training, unclear procedures, or missing safety checks.

Accepting Vague Answers: "Why are rates low? Because people aren’t motivated." I used to accept this kind of non-answer. Now I push for specifics: "What exactly makes it harder for people to hit their rates?" Usually, you’ll discover concrete issues like unclear work instructions, equipment problems, or workflow bottlenecks.

Rushing the Process: I’ve been guilty of jumping to solutions after 2-3 whys when the answer seemed obvious. Don’t do this. Complete all five levels. I’ve found the real root cause often sits at level 4 or 5, not where you initially think.

Going Solo: This was my biggest mistake early on—trying to analyze problems without input from people who actually do the work. Now I always include 2-3 team members who directly experience the problem. Their frontline perspective prevents you from making assumptions about how work really gets done.

Making It Stick in Your Operation

Here’s what I’ve learned about actually implementing this technique (because knowing it and using it are two different things):

Start with your daily production meetings. When issues come up, instead of immediately jumping to "How do we fix this?", ask "Why did this happen?" Walk through the 5-Why process right there with your team. It takes an extra 5 minutes but saves hours of rework later.

Teach your team leads the technique. I train my supervisors to use 5-Why for smaller problems so they’re not escalating everything to me. Give them permission to dig deeper before proposing solutions.

Document your findings. This is crucial. I keep a simple log of the root causes we discover. You’d be amazed how often the same underlying issues cause different surface problems. Having this record prevents you from re-analyzing the same root causes repeatedly.

Connect it to your broader knowledge management. If you’re building a personal knowledge library (like we’ve discussed in previous posts), these 5-Why analyses become valuable reference material for future problem-solving.

Make it a team capability, not just a management tool. I’ve found the most success when I teach 5-Why thinking to frontline associates. They start identifying potential problems before they become crises.

The key is consistency. Use it for every recurring issue, not just the big crises. That’s how it becomes part of your operational DNA.

From Theory to Action

This week, implement these steps to master the 5-Why technique:

  • Choose Your First Problem: Select a recurring issue that’s happened at least three times in the past month. Start with something manageable, not your biggest crisis.
  • Gather Your Team: Include 2-3 people who directly work with or observe the problem. Their perspective is crucial for accurate analysis.
  • Set Ground Rules: Establish that you’re analyzing the process, not assigning blame. Create psychological safety for honest answers.
  • Write Down Each Why: Document the question and answer at each level. This prevents circular reasoning and helps you see patterns.
  • Test Your Root Cause: Ask "If we fix this underlying cause, will it prevent the problem from recurring?" If not, dig deeper.
  • Create Action Items: Develop specific, measurable steps to address the root cause you identified.
  • Follow Up: Schedule a check-in 2-3 weeks later to verify the solution is working.
  • Share the Learning: Brief your team on both the technique and the specific solution. This builds analytical capability across your operation.

Start building this into your standard problem-solving approach. You’ll be amazed how many "impossible" recurring issues have surprisingly simple root causes—you just need to ask the right questions to find them.

Author Bio

Devin Galloway is an operations leader and leadership coach with 13 years of experience in high-pressure manufacturing and warehouse environments. At Amazon, he progressed from a frontline associate to managing 120 employees across multiple departments and has trained over 300 managers across 83 facilities throughout the United States and Canada.

Devin is the author of Leading from the Floor: What New Warehouse and Manufacturing Managers Need to Know and the creator of Leadership Lessons, a blog and newsletter that equips operations managers with practical tools and actionable strategies for effective leadership. Drawing from hands-on experience managing operations at scale, he transforms theoretical leadership concepts into immediately applicable frameworks that work on the production floor.

Connect with Devin:

LinkedIn:www.linkedin.com/in/devingalloway

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People & LeadershipBy Devin Galloway · 7 min read

Positive Feedback: Recognize What’s Going Right

Positive feedback is a powerful tool that often gets overlooked in the hustle and bustle of managing teams. Managers can be quick to address issues and focus on what needs improvement, but recognizing and reinforcing what’s going right is equally crucial. Positive feedback doesn’t just make employees feel good; it has concrete benefits that impact motivation, performance, team morale, and overall productivity. When delivered effectively, positive feedback can encourage repeatable behaviors, boost confidence, and foster a culture where people feel valued and understood.

In this post, we’ll dive into how new managers can deliver positive feedback to maximize its impact, ensuring it lands in a way that is both meaningful and motivational.

1. Be Specific: Detail What They Did Well

Positive feedback is most effective when it’s specific and detailed. Vague compliments like ā€œGood job!ā€ or ā€œYou’re doing great!ā€ may provide a momentary boost but lack the direction needed for long-term impact. Instead, focus on precisely what the person did well.

For example, if a team member went above and beyond to resolve a customer complaint, you might say: "Your handling of that customer complaint was exceptional. I noticed how you listened to their concerns and found a solution that left them happy and satisfied. You maintained your calm and professionalism, which really showed your ability to represent our company values."

By highlighting specific actions and results, you let them know exactly what behavior they should continue, reinforcing their strengths and giving them clarity on what they’re doing right.

2. Acknowledge the Impact: Show Why It Matters

Connecting the positive feedback to a broader purpose or impact adds another layer of value. People want to know that their efforts make a difference beyond just completing tasks. When giving feedback, explain how their actions have benefited the team, the project, or even the organization as a whole.

Suppose a team member’s diligence on a project led to it finishing ahead of schedule. You could say: "By staying on top of every detail, you helped us meet our deadline ahead of time, which not only reduced stress for the team but also earned praise from the client. This shows your commitment and reliability, and it’s had a positive ripple effect on everyone’s morale."

Here, the employee not only understands what they did well but also why it mattered. Tying feedback to broader outcomes helps people feel connected to the bigger picture and reminds them that their work has real value.

3. Be Timely: Don’t Wait Too Long

Timeliness is crucial in making positive feedback feel authentic and impactful. When feedback is delayed, it may lose its emotional relevance and motivational power. Ideally, you should give positive feedback soon after observing the behavior.

For instance, if you’ve just witnessed an employee’s strong presentation, consider taking a moment right after the meeting to compliment their effort: "I could see the time and thought you put into that presentation. Your data analysis and visuals made the topic clear and compelling, and I noticed how engaged the team was throughout."

By acknowledging their work promptly, you’re reinforcing that good performance is both seen and valued.

4. Make It Personal: Tailor Your Approach

Not everyone receives positive feedback in the same way. Some employees appreciate public recognition, while others feel uncomfortable with the spotlight and prefer a private acknowledgment. Knowing your team members’ preferences can make a big difference in how they receive positive feedback.

Take the time to understand what resonates with each team member. If someone values one-on-one praise, you might pull them aside after a meeting to say, ā€œI wanted to take a moment to thank you personally for the role you played in our success today.ā€ For others who enjoy team recognition, you could say something like, ā€œLet’s give a round of applause for [Name]’s work on the recent project. Their creativity and attention to detail really shone through.ā€

Personalizing the way you deliver feedback shows that you’re attentive to their preferences and care about making the feedback meaningful.

5. Encourage Continued Growth: Reinforce the Path Forward

Effective positive feedback isn’t just about celebrating past actions; it’s also a chance to inspire continued progress. Acknowledge the strengths they’ve shown and express confidence in their future contributions.

For example, you could say: "You’ve demonstrated great initiative on this project, and I’m excited to see how you’ll build on these skills in our upcoming work. I can tell you’re developing a strong skill set, and I believe you’re capable of taking on even bigger challenges."

This forward-looking feedback not only boosts confidence but also encourages team members to keep aiming higher, reinforcing that their strengths are valued and have potential for even greater growth.

6. Show Genuine Appreciation: Make It Authentic

Authenticity in feedback is key. Empty praise or insincere compliments can backfire and undermine trust. When delivering positive feedback, be mindful to convey genuine appreciation. Consider the employee’s efforts, the obstacles they may have overcome, and the dedication they showed to achieve results.

Think about the tone of your delivery and the words you choose. Avoid over-the-top exaggerations that may seem forced, and instead opt for straightforward expressions of gratitude. For example: "I just wanted to say thank you for your hard work and dedication. I know that balancing multiple projects is no easy feat, but you’ve handled it with skill and grace. It’s noticed, and it’s appreciated."

This kind of authentic feedback shows that you’ve taken the time to truly notice their contributions.

7. Highlight Team Contributions: Recognize Collaboration

Many successful outcomes are the result of team collaboration. While individual accomplishments deserve recognition, acknowledging team contributions strengthens unity and encourages teamwork.

When celebrating group efforts, you could say: "Your collaboration on this project was fantastic to see. Each one of you brought a unique perspective that led to a better end result, and it’s that teamwork that really helped us deliver an exceptional product."

This kind of feedback not only celebrates individual efforts but also reinforces the importance of working well together, helping build a culture where people value collective success.

8. Make Positive Feedback a Habit: Integrate It Into Daily Work

Positive feedback is most effective when it’s a regular part of your team’s culture, not something reserved for performance reviews or special occasions. When you regularly acknowledge what’s going right, you create a culture where people feel appreciated and motivated.

Set aside time in your schedule to recognize positive contributions, whether through weekly check-ins, team meetings, or even informal conversations. For example, you could start a Monday meeting by sharing one thing each person did well the previous week. Regularly giving positive feedback sends the message that excellence is recognized and valued every day, not just during formal reviews.

9. Make It Measurable: Quantify Success When Possible

Where possible, quantify the success of the employee’s contributions. Metrics and measurable achievements provide concrete proof of their accomplishments, making the feedback more impactful.

For example: "Thanks to your attention to detail, we saved 10% in production costs this quarter. That’s a huge contribution, and it’s a testament to your precision and commitment to excellence."

When employees see the measurable impact of their actions, they are more likely to feel a sense of achievement and motivation to maintain or exceed their current performance.

From Theory to Action: Applying Positive Feedback in Real Life

Recognizing and reinforcing what’s going well is just as important as course correcting when things are going poorly. Unfortunately, not many managers give enough positive feedback. The next time you see someone doing a good job, keep these tips in mind to deliver some best-in-class positive reinforcement:

  • Be Specific: Don’t just say ā€œgood job.ā€ Instead, mention some details to show that you really do notice their work, ā€œI’ve noticed you’ve revamped our internal reporting system. Your new format saves us at least an hour every week. That’s incredibly valuable.ā€
  • Share the Impact: ā€œThis improvement means our team can now focus more on strategy rather than getting bogged down in paperwork.ā€
  • Make It Timely: Provide feedback soon after relevant events. Acknowledge their work in the next team meeting or send a quick note as soon as you see the positive change.
  • Make it Personal: If your employee prefers private feedback, drop by their desk or send a direct message. If they thrive on public recognition, bring it up during a team huddle.
  • Include some Encouragement: Use the opportunity to share your excitement for their future contributions. ā€œI’m excited to see what other innovations you might come up with. Your knack for process improvement is a real asset.ā€
  • Be Authentic: Deliver your message with sincerity, acknowledging the real difference their work has made.

By applying these strategies, you’re not just handing out praise—you’re laying the groundwork for a motivated, engaged team.

Positive feedback is a powerful tool in any manager’s toolkit, especially for new leaders working to build trust and motivate their teams. Recognizing what’s going right doesn’t just boost individual morale—it’s a foundational step toward creating a motivated, high-performing team that knows its strengths and strives to build on them.

For new managers, developing the habit of giving meaningful positive feedback will pay dividends in building team cohesion, loyalty, and sustained productivity. Embrace this practice, and you’ll see how recognizing what’s going right can shape a thriving workplace culture.

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People & LeadershipBy Devin Galloway · 6 min read

The Power of Delegation to Strengthen Your Team

Delegation is often seen as merely the assignment of tasks, but there’s more to it than this. Delegation is a vital leadership skill that, when properly executed, fosters growth, cultivates leadership qualities within team members, and ultimately fortifies the organization. The true essence of delegation lies in its ability to transform individuals and teams. Delegation is not just about distributing tasks; it’s about building leaders.

Building Leaders Through Delegation

At its core, effective delegation is a powerful tool for leadership development. When leaders delegate tasks, they provide team members with opportunities to step into roles of greater responsibility, thereby cultivating new leaders. This approach does not just lighten the leader’s workload, but serves as a training ground for aspiring leaders and aligns your team with a shared purpose.

Consider a scenario where a project manager assigns a critical project component to a promising team member. This act of delegation is not a mere transfer of responsibility; it’s an investment in the team’s future. The team member gains firsthand experience in handling complex tasks, making decisions, and facing challenges. Over time, this nurtures their confidence and competence, equipping them with the skills necessary for leadership roles.

Delegation is not just about distributing tasks; it’s about building leaders.

Additionally, delegating tasks encourages team members to think critically and take ownership of their work. This shift in mindset from being a task executor to a problem solver and decision maker is crucial for leadership development. As they navigate through challenges and devise solutions, they develop a deeper understanding of the organization’s operations and strategic goals. This holistic perspective is essential for effective leadership.

Empowerment and Trust

Delegation is also a powerful tool for empowerment. By entrusting team members with significant tasks, leaders convey a strong message of trust and confidence in their abilities. This trust is a cornerstone of empowerment, motivating team members to perform at their best. Empowered employees feel valued and recognized, which boosts their morale and engagement.

When team members are empowered, they are more likely to take initiative, innovate, and contribute to the organization’s success. This proactive attitude fosters a culture of continuous improvement and drives the organization forward. Recognizing team members who excel with delegated tasks reinforces this behavior. Additionally, empowered employees are more resilient and adaptable, capable of navigating through uncertainties and changes with confidence.

Empowerment through delegation also enhances job satisfaction and retention. Employees who feel trusted and valued are less likely to seek opportunities elsewhere. They are more committed to their roles and the organization, leading to a stable and motivated workforce. This stability is crucial for the long-term success of any organization.

Furthermore, a strong delegation culture promotes effective succession planning. As team members develop their leadership skills, the organization builds a pipeline of capable leaders ready to step into critical roles as needed. This ensures continuity and stability, reducing the risks associated with sudden leadership changes. Succession planning is not merely about filling vacancies but about sustaining the organization’s vision and strategic direction through well-prepared leaders.

Enhancing Collaboration and Communication

Delegation also strengthens team collaboration and communication. When tasks are delegated, it often requires individuals to work together, share information, and coordinate efforts. This interdependence fosters a collaborative environment where team members rely on each other’s expertise and support.

Effective delegation requires clear communication of expectations, objectives, and feedback.

Effective delegation requires clear communication of expectations, objectives, and feedback. Leaders who excel in delegation provide guidance and support while allowing team members the autonomy to execute tasks. This balance of direction and independence cultivates a transparent and communicative culture, where team members feel comfortable sharing ideas, asking questions, and seeking feedback.

Enhanced collaboration and communication lead to better problem-solving and decision-making. Teams that communicate effectively are more likely to identify potential issues early and develop comprehensive solutions. This proactive approach minimizes disruptions and ensures smoother project execution.

Overcoming Delegation Challenges

While the benefits of delegation are substantial, leaders often face challenges in implementing it effectively. Common obstacles include fear of losing control, lack of trust in team members’ capabilities, and the misconception that delegating takes more time than doing the task oneself. Overcoming these challenges requires a shift in mindset and a commitment to developing delegation skills.

Leaders must recognize that delegation is not an abdication of responsibility but a strategic choice to enhance team and organizational performance. Building trust in team members’ abilities is crucial. This involves providing appropriate training, resources, and support to ensure they are well-equipped to handle delegated tasks.

By empowering others, you strengthen your entire organization.

Additionally, leaders should focus on gradual delegation, starting with less critical tasks and progressively entrusting team members with more significant responsibilities. This approach allows for incremental development of skills and confidence, reducing the perceived risks associated with delegation.

Effective delegation also involves clear communication and setting realistic expectations. Leaders should articulate the desired outcomes, provide necessary context, and establish milestones for progress review. Regular feedback and open lines of communication are essential to address any issues promptly and keep the team aligned with the goals.

Summary

Delegation is a powerful leadership tool that goes beyond the mere distribution of tasks. It is a strategic approach to building leaders, empowering team members, and strengthening the entire organization. By delegating effectively, leaders cultivate a culture of trust, collaboration, and innovation, driving the organization towards sustained success. By empowering others, you strengthen your entire organization. Leaders who embrace this philosophy not only enhance their own effectiveness but also unlock the full potential of their teams, creating a resilient and dynamic organization poised for growth and excellence.

From Theory to Action

For delegation to be effective, managers need to follow a few essential practices. Clear communication is paramount; managers must ensure that employees understand the tasks they are assigned, the expected outcomes, and the deadlines. Here are some practical tips and strategies to delegate successfully:

  • Start Small: Begin by delegating smaller tasks to build trust and confidence. Gradually increase the complexity of delegated tasks as team members demonstrate their capabilities.
  • Choose the Right Tasks: Identify tasks that can be delegated without compromising quality or critical outcomes. Routine tasks, research, and preparation work are often good starting points.
  • Select the Right People: Match tasks to team members based on their skills, experience, and developmental needs. Consider their current workload and ability to take on additional responsibilities.
  • Communicate Clearly: Provide clear instructions and expectations for the task. Ensure that team members understand the objectives, deadlines, and any specific requirements.
  • Provide Resources and Support: Ensure that team members have the necessary resources, tools, and support to complete the task. Be available for guidance and assistance if needed.
  • Monitor Progress and Provide Feedback: Regularly check in on the progress of delegated tasks. Offer constructive feedback and recognition for good work. Address any issues or challenges promptly.
  • Empower and Trust: Avoid micromanaging. Trust your team members to complete the tasks and make decisions within the scope of their responsibilities.
  • Recognize and Instruct: When the task is done, remember to recognize your team members’ efforts and the impact they had. Review the process with them privately, identifying things they did well and making suggestions on what they could have done differently. This feedback will make them more effective at future tasks they’re given.
  • Reflect and Learn: After the task is completed, reflect on the delegation process. Identify what went well and areas for improvement. Use this feedback to enhance future delegation efforts.

If you struggle with delegation, you’re not alone. As I wrote previously, this is often a challenge for new managers that feel they need to be personally involved in everything their team does. By following these tips you can develop effective delegation skills that enhance your team’s performance, foster employee development, and improve overall efficiency.

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